48 Volt Automotive Connectors & Low Voltage Connector System (LVCS) Solutions

Discover TE Connectivity's portfolio of 48V automotive connectors and Low Voltage Connector System (LVCS) solutions, designed to support the transition to next-generation vehicle electrical architectures.

SAFE

Engineered to meet stringent creepage and clearance requirements, ensuring reliable, arc-free performance in high-voltage environments.

SMART

TE’s 48 volt LVCS portfolio reduces cost and complexity while accelerating time-to-market with scalable, production-ready solutions.

LIGHT

TE’s 48 volt connector systems reduce wiring weight and copper usage while enabling more efficient, high-performance vehicle systems.

Built for Next-Generation 48 Volt Automotive Electrical Architecture

 As automotive E/E architectures shift to 48V, TE Connectivity delivers a comprehensive portfolio of 48V-ready connector systems designed to meet the demands of next-generation vehicles. Our solutions reduce weight, improve efficiency, and enable scalable, high-performance vehicle systems available today.

Built to meet stringent creepage and clearance requirements and backed by industry standards for 48V systems, TE’s 48V connectors deliver safe, reliable performance across modern automotive applications - helping you transition to 48V with confidence.

48 Volt Connector Requirements

TE Connectivity’s 48 volt connector systems are engineered to meet stringent creepage and clearance requirements, ensuring safe, arc-free performance in high-voltage automotive environments. Designed for durability, they feature robust locking mechanisms and comply with key automotive standards for reliable operation under harsh conditions.

Our evaluation process considers critical factors including the following to determine the required spacing for safe electrical performance. Connectors with single wire seals and terminal sizes ≥1.2 mm (and some 0.64 mm designs) typically meet 48V requirements due to inherent spacing within the seal design.

  •  Pollution level
  •  Material group
  •  Voltage rating
  •  Altitude 
     

To support accurate evaluation, TE has developed an internal creepage and clearance calculator. Where needed, design optimization techniques—such as selective cavity population—can be applied to increase terminal spacing and achieve compliance.

The Creepage and Clearance calculator example

The Creepage and Clearance calculator example that is provided here, illustrates the general parameters outlined in the international standard DIN EN 60664-1 guidelines for required distances to ensure safe electrical separation between different circuits. For guidance tailored to your specific application, please consult a TE representative to ensure all requirements are properly addressed.

INPUTS
Application Voltage:
 
60V
Pollution Degree (Sealed ):
2
Pollution Degree (Unsealed ): 3
Altitude: 
 
5000 m
Overvoltage Category (I-IV):

I
Reinforced Insulation Factor (Clearance):
 
1.0 X
Reinforced Insulation Factor (Creepage):

1.0X
CLEARANCE
Impulse Voltage:
500V

Required Minimum Clearance (@sea level):
0.20 mm

Altitude Correction Factor:
1.48 X

Required Minimum Clearance (@5000m):
0.30 mm

CREEPAGE
Material Group:
 
IIIa
Groove Width:
1.00 mm

Required Minimum Creepage:

1.24 mm

48V

48 Volt Low-Voltage Standard Interface Connectors (LVCS)

ENDPOINT FEMALE - RECEPTACLE HOUSINGS

 
Product - ENDPOINT FEMALE
Product Name
POSITIONS
TERMINAL SIZE
90 DEGREE BACKSHELL COVERS (SIDE AND BACK EXIT)

MQS Receptacle Housings  

        2

        4

        6

      0.64mm

                            Yes

AMP MCP Receptacle Housing 

        2

        4

      2.8mm

                            Yes

Mixed MQS & AMP MCP Receptacle Housing 

        6

 

 

 

 

        6

      4 x 0.64mm

      2 x 2.8mm

 

     And

 

      4 x 0.64mm

      2 x 6.3mm

                            Yes

 

 

                             Yes

This product table can only be viewed on desktop.

ENDPOINT MALE - TAB HOUSINGS

 
Product - ENDPOINT MALE
Product Name
POSITIONS
TERMINAL SIZE
90 DEGREE BACKSHELL COVERS (SIDE AND BACK EXIT)

MQS Tab Housing 

        2

        4

        6

     0.64mm

                            Yes

AMP MCP Tab Housing 

         2

         4

      2.8mm

                            Yes

Mixed MQS & AMP MCP Tab Housing 

         6

         

      4 x 0.64mm

      2 x 2.8mm

                            Yes

This product table can only be viewed on desktop.

CONTROLLER FEMALE - RECEPTACLE HOUSINGS

 
Product Name - CONTROLLER FEMALE
Product Name
POSITIONS
TERMINAL SIZE
90 DEGREE BACKSHELL COVERS (SIDE AND BACK EXIT)

MQS Receptacle Housing  

         18

         28

     0.64mm

                            Yes

Mixed MQS & AMP MCP Receptacle Housing  

         12

      8 x 0.64mm

      4 x 2.8mm

                            Yes

Mixed MQS & AMP MCP Receptacle Housing 

         14

     12 x 0.64mm

      2 x 2.8mm

                            Yes

Mixed MQS & AMP MCP Receptacle Housing 

         22

      18 x 0.64mm

      4 x 2.8mm

                            Yes

Mixed MQS & AMP MCP Receptacle Housing

         24

       22 x 0.64mm

       2 x 2.8mm

                            Yes

This product table can only be viewed on desktop.

CONTROLLER MALE - TAB HOUSINGS

 
Product Name - CONTROLLER MALE
Product Name
POSITIONS
TERMINAL SIZE
90 DEGREE BACKSHELL COVERS (SIDE AND BACK EXIT)

MQS Tab Housing

          18
          28

      0.64mm

                            Yes

Mixed MQS & AMP MCP Tab Housing 

          12

       8 x 0.64mm

       4 x 2.8mm

                            Yes

Mixed MQS & AMP MCP Tab Housing 

          14

       12 x 0.64mm

       2 x 2.8mm

                            Yes

Mixed MQS & AMP MCP Tab Housing

          22

       18 x 0.64mm

       4 x 2.8mm

                            Yes

Mixed MQS & AMP MCP Tab Housing

          24

       22 x 0.64mm

       2 x 2.8mm

                            Yes

This product table can only be viewed on desktop.

48 Volt Benefits

TE works with leading automakers to co-develop 48V automotive solutions and standardized interfaces. Together, we solve complex design challenges and help shape scalable, next-generation vehicle electrical architectures.
48V technology benefits, including reduced harness weight, lower development and manufacturing costs, adaptable system design, and reliable long-term electrical performance.
  1. 48V Architecture: Enabling Advanced Vehicle Technologies

48V is enabling the next generation of vehicle innovation, from autonomous driving systems to intelligent cabins. Combined with zonal architecture, 48V creates a more efficient and scalable electrical backbone by distributing power through intelligent vehicle zones. Discover how 48V architecture is helping shape the future of mobility with smarter features, improved efficiency, and simplified vehicle design. The move to 48V isn’t just an evolution-it’s a revolution.

48V Applications

CHASSIS AND SAFETY
  • Active Suspension
  • Roll Stabilization
  • Steering-by-Wire
  • Anti-Lock Braking System 
  • Powered Steering System
  • Integrated Power Brake
  • iBooster Brake System


DRIVETRAIN

  • Electric Supercharger
  • Water Pump
  • Starter
  • Engine Cooling Fan
  • Fuel Pump
  • Starter Generator
  • DC/DC Converter


INFOTAINMENT

  • Audio Amplifier
     

BODY CONTROL

  • Seat Heater
  • Active Body Control
  • AC Compressor
  • Electric Heating
  • Exterior Light
  • Windscreen Heater
  • Auxiliary Heater