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Overview

Key Benefits:

NTSEAL Connector Cavity Plugs

  • Protect unused cavities in an NTSEAL connector: NTSEAL connector cavity plugs act as a sealing plug for unused connector cavities, which may help reduce the chance of dust, dirt, and moisture getting into open cavity locations.
  • Support harsh environments: Use these NTSEAL connector sealing plugs as a harsh environment connector accessory when connectors see road spray, mud, vibration, or frequent cleaning.
  • Speed up harness variant work: NTSEAL connector cavity plugs can help when the same connector housing is used across multiple builds but not every circuit is populated (common in industrial and commercial vehicle platforms).
  • Make part selection straightforward: Pick a connector cavity plug by cavity diameter—1.9 mm, 2.0 mm, or 2.5 mm cavity diameter sealing plug options—so your BOM lines up with your connector cavity size.
  • Match common operating ranges: Sealing plugs have an operating temperature range of -40 to 125°C, which fits many industrial and commercial transportation electrical zones.
  • Material suited for connector accessories: PBT GF15 sealing plug material supports a robust plug body for assembly handling and service work in the field.
  • Improve build consistency across fleets: For trucks and buses, NTSEAL connector cavity plugs can support consistent connector builds while accommodating different option packages and regional requirements.
  • Handle off-road duty cycles: For construction equipment and agricultural vehicles, these sealed wire-to-wire connector accessories help teams manage unused cavities where debris and moisture exposure are common.
  • Support uptime-focused equipment: For lift trucks, NTSEAL connector sealing plugs can help simplify platform options while keeping unused cavities closed during daily operation and maintenance.
  • Aid inspection and kitting: Color options can support quick visual checks during assembly and service, especially when teams kit multiple cavity sizes and plug types for the same NTSEAL connector family.

Key Features:

NTSEAL Connector Cavity Plugs

 

Features Details
Product type Cavity Plug
Cavity diameter options 1.9 mm, 2.0 mm, 2.5 mm
Material PBT GF15 (a rigid plastic with glass fiber reinforcement)
Operating temperature range -40 to125°C
Primary product colors Blue, Gray, Green, Yellow, Purple

 

Real World Applications

NTSEAL Connector Cavity Plugs

  • Trucks: harness variants and harsh exposure points where dust, road spray, and service handling raise the value of closing unused cavities. 
  • Buses: frequent wash cycles and long duty life where engineers focus on keeping sealed connector interfaces consistent across fleet configurations. 
  • Construction equipment: off-road debris and vibration where unused cavities can become contamination paths if left open. 
  • Agricultural vehicles: mud, moisture, and seasonal maintenance where teams often keep one connector platform and populate circuits based on implements and options. 
  • Lift trucks: dust and daily impacts where simplified harness variation plus sealed connectors can support uptime goals. 
FAQ

Frequently Asked Questions

NTSEAL Connector Cavity Plugs

Q: What are NTSEAL connector cavity plugs used for?

A: They fill unused cavities in an NTSEAL connector so open cavity locations are sealed when a contact is not installed.

 

Q: How do I choose the right NTSEAL connector cavity plug?

A: Match the plug to the cavity diameter in your connector housing (1.9 mm, 2.0 mm, or 2.5 mm). Then select the correct part number and color for your build and connector configuration.

 

Q: What temperature range do these NTSEAL connector sealing plugs support?

A: The operating temperature range is -40 to 125°C.

 

Q: What material are these connector cavity plugs made from?

A: The material is PBT GF15 (a reinforced plastic).

 

Q: Do I need cavity plugs if my NTSEAL connector has optional circuits?

A: If your design leaves some cavities unused (common with platform variants), cavity plugs can help keep unused cavities closed while you populate only the circuits you need.

 

READ MORE FREQUENTLY ASKED QUESTIONS

 

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Connector Seal & Plug Type  Sealing Plug

Body Features

  • Primary Product Color  Blue | Gray | Green | Yellow

  • Primary Product Material  PBT GF15

Dimensions

  • Cavity Diameter (mm) 1.9 | 2 | 2.5

  • Cavity Diameter (in) .074 | .078 | .098

Usage Conditions

  • Operating Temperature Range  -40 – 125 °C [ -40 – 257 °F ]

  • Operating Temperature (Max)  125 °C [ 257 °F ]

Related Materials
No documentation available.