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Product Listing
AMPSEAL 16 Connector Contacts
- AMP
- AMPSEAL 16
Product Features
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Terminal Type : Pin | Socket
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Wire Size (AWG): 14 – 16 | 15 – 13 | 18 – 14 | 18 – 15 | 20 – 18
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Wire Size (mm²): .52 – .823 | .52 – .82 | .8 – 2 | .82 – 1.5 | .823 – 2.08 | 1.5 – 2 | 1.5 – 2.5
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Interface Plating : Gold (Au) | Nickel (Ni) | Tin (Sn)
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Primary Locking Feature : Clean Body | Integrated in Housing
Spec Snapshot
AMPSEAL 16 Connector Contacts
- Contact system: HDSF size 16 stamped and formed contacts
- Contact types: Pin and socket
- Wire range: 14–20 AWG (2.50–0.50 mm²)
- Insulation diameter range: 1.27–3.94 mm (varies by part number)
- Current rating: Up to 13 A, depending on wire gauge
- Contact retention: 111 N axial load test
- Crimp tensile strength targets: Listed by wire gauge
- Packaging options: Strip form and loose piece
Key Benefits
AMPSEAL 16 Connector Contacts
Stable electrical performance under vibration
Dual beam socket geometry supports consistent contact engagement in high-vibration environments such as engine compartments and chassis harness zones.
Clear wire-to-contact matching
Published wire gauge and insulation diameter ranges reduce selection errors during harness design and service.
Published retention and tensile performance
Contact retention and crimp tensile strength targets are listed to support validation and specification documentation.
Compatible with manual and automated crimping
Tooling options include hand tools and automated applicators to support prototype and high-volume harness production.
Supports sealed connector system integrity
Unused cavities should be filled with appropriate sealing plugs to maintain environmental sealing performance.
Select Your Connector Contact in 4 Steps
AMPSEAL 16 Connector Contacts
- Choose pin or socket
Select the contact type based on the connector half and mating configuration in your harness design. - Match the wire gauge
Each contact part number specifies a supported wire size range. Confirm that your conductor size falls within that range. - Match the insulation diameter range
The insulation diameter specification ensures the insulation support barrel grips the wire jacket correctly. This helps reduce conductor fatigue near the crimp. - Select finish and packaging
Choose contact finish and packaging style (strip or loose piece) based on environmental exposure and production method.
AMPSEAL 16 contacts are round, stamped & formed contacts with dual beamed sockets.
Request a Sample
AMPSEAL 16 Connector Contacts
To request a sample:
- Select the required AMPSEAL 16 plug or cap housing from the product table.
- Open the individual part detail page.
- Choose Get Free Samples to begin the request process.
Testing the housing in your actual harness layout can help reduce late design revisions.
Learn how to crimp our AMPSEAL 16 (Heavy Duty Stamped & Formed size 16) contacts. Watch this video for step-by-step instructions on crimping the contacts using hand tools.
Key Features
AMPSEAL 16 Connector Contacts
| Feature | Specification |
|---|---|
| Product Type | AMPSEAL 16 connector contacts |
| Contact System | Heavy Duty Stamped and Formed (HDSF), size 16 |
| Contact Options | Pin and socket contacts |
| Wire Range | 14–20 AWG (2.50–0.50 mm²) |
| Insulation Diameter Range | 1.27–3.94 mm (varies by part number) |
| Current Rating | Up to 13 A (application dependent) |
| Durability | 50 mating cycles (per published spec reference) |
| Contact Retention | 111 N axial load test |
| Crimp Tensile Strength Targets | 90 N (18 AWG), 120 N (16 AWG), 180 N (14 AWG) |
| Voltage Drop Target | 100 mV maximum at listed test currents |
| Packaging | Strip form or loose piece |
Performance Specifications
Durability: SAE J2030 6.11. 50 cycles. See note.
Note: Shall meet visual requirements, show no physical damage and meet requirements of additional tests as specified in the product qualifications and prequalification test sequence in figure 3 of TE product document 108-2184.
Current Rating: Up to 13 amps, consult TE product document 108-2184.
Contact Retention: IEC 512-8, Test 51a. Apply axial load of 111 N to contacts at a maximum rate of 10 N per second (or 50mm per minute) and hold for 10 seconds. Contacts shall not dislodge.
Crimp Tensile Strength
| Contact Size | Tensile Strength |
|---|---|
| Size 20 | 80 lbs |
| Size 18 | 90 lbs |
| Size 16 | 150 lbs |
Voltage Drop
| Contact Size | Test Current Amps | Voltage Drop (millivolts max) |
|---|---|---|
| 18 | 8 | 100 |
| 16 | 10 | 100 |
| 14 | 13 | 100 |
| Size | Part Numbers | Wire Size AWG (mm²) | Insulation Diameter (mm) | Wire Insulation Support | Material and Finish | |||
|---|---|---|---|---|---|---|---|---|
| Strip Form | Package Qty | Loose Piece | Package | |||||
| HDSF 16 1.58 mm | 1924463-1 1924463-3 | 4000 4000 |
1924579-1 1924579-2 |
1000 1000 | 18-20 (0.8-0.5) |
.107-.05 (2.72-1.27) | Yes | Copper Alloy, Gold Copper Alloy, Nickel |
638078-1 638078-3 |
4000 4000 |
776300-1 776300-2 |
1000 1000 |
14-18 (2.0-0.8) | .131-.089 (3.33-2.26) | Yes | Copper Alloy, Gold Copper Alloy, Nickel |
|
638112-1 638112-3 |
4000 4000 |
776298-1 776298-2 |
1000 1000 |
14-18 (2.0-0.8) | .155-0.77 (3.94-1.96) |
Yes | Copper Alloy, Gold Copper Alloy, Nickel |
|
776349-1
|
4000 4000 |
- | - | 18-20 (0.8-0.5) | .131-.089 (3.33-2.26) | Yes | Copper Alloy, Gold Copper Alloy, Nickel |
|
2098250-1 2098250-3 |
4000 4000 |
- | - | 18 AWG - 1.5 mm^2 (0.8-1.5) | .118-.065 (3.00-1.65) | Yes | Copper Alloy, Gold Copper Alloy, Nickel |
|
2098252-1 2098252-3 |
4000 4000 |
- | - | 14 AWG - 1.5 mm^2 (1.5-2.0) | .128-.083 (3.25-2.10) | Yes | Copper Alloy, Gold Copper Alloy, Nickel |
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| Size | Part Numbers | Wire Size AWG (mm²) | Insulation Diameter (mm) | Wire Insulation Support | Material and Finish | |||
|---|---|---|---|---|---|---|---|---|
| Strip Form | Package Qty | Loose Piece | Package | |||||
| HDSF 16 1.58 mm | 1924463-1 | 4000 | 1924579-1 | 1000 | 18-20 (0.8-0.5) | .107-.05 (2.72-1.27) | Yes | Copper Alloy, Gold |
| 1924463-3 | 4000 | 1924579-3 | 1000 | Copper Alloy, Nickel | ||||
| 638078-1 | 4000 | 776300-1 | 1000 | 14-18 (2.0-0.8) | .131-.089 (3.33-2.26) | Yes | Copper Alloy, Gold | |
| 638078-3 | 4000 | 776300-2 | 1000 | Copper Alloy, Nickel | ||||
| 638112-1 | 4000 | 776298-1 | 1000 | 14-18 (2.0-0.8) | .155-0.77 (3.94-1.96) |
Yes | Copper Alloy, Gold | |
| 638112-3 | 4000 | 776298-2 | 1000 | Copper Alloy, Nickel | ||||
| 776349-1 |
4000 | - | - | 18-20 (0.8-0.5) | .131-.089 (3.33-2.26) | Yes | Copper Alloy, Gold | |
| 776349-3 | 4000 | - | - | Copper Alloy, Nickel | ||||
| 2098250-1 | 4000 | - | - | 18 AWG - 1.5 mm^2 (0.8-1.5) | .118-.065 (3.00-1.65) | Yes | Copper Alloy, Gold | |
| 2098250-3 | 4000 | - | - | Copper Alloy, Nickel | ||||
| 2098252-1 | 4000 | - | - | 14 AWG - 1.5 mm^2 (1.5-2.0) | .128-.083 (3.25-2.10) | Yes | Copper Alloy, Gold | |
| 2098252-3 | 4000 | - | - | Copper Alloy, Nickel | ||||
Real World Applications
AMPSEAL 16 Connector Contacts
Engine Compartment Wiring
Used in sealed connector systems supporting sensors and actuators exposed to vibration and elevated temperature.
Chassis Harness Interfaces
Applied in underbody wiring zones where splash, debris, and continuous vibration require stable contact retention.
Brake and Stability Control Systems
Used in multi-pin sealed connectors where intermittent contact performance can lead to diagnostic complexity.
Agricultural and Construction Equipment
Installed in heavy equipment harnesses exposed to dust, mud, and washdown conditions.
High-Volume Harness Manufacturing
Strip form contacts support automated crimping processes for consistent production output.
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Frequently Asked Questions
AMPSEAL 16 Connector Contacts
Q: What are AMPSEAL 16 connector contacts used for?
A: They are size 16 crimp contacts used within the AMPSEAL 16 connector system for sealed wire-to-wire and wire-to-device connections in harsh transportation environments.
Q: What wire sizes are supported?
A: AMPSEAL 16 connector contacts support wire sizes from 14 to 20 AWG. Each part number specifies a more precise sub-range within that band.
Q: Why is insulation diameter important?
A: The insulation support barrel must properly grip the wire jacket. Selecting a contact with the correct insulation diameter range helps reduce conductor flexing near the crimp.
Q: What does HDSF mean?
A: HDSF stands for Heavy Duty Stamped and Formed. It describes the construction method used for the size 16 contact system in this connector series.
Q: What retention performance is listed?
A: The published specification includes a 111 N axial load contact retention test.
Q: What are the crimp tensile strength targets?
A: The page lists minimum tensile targets of 90 N for 18 AWG, 120 N for 16 AWG, and 180 N for 14 AWG.
Q: Do I need sealing plugs for unused cavities?
A: Yes. Open cavities can allow contaminants into the connector system. Sealing plugs should be used in unused positions to maintain environmental sealing performance.
Q: Can I request samples?
A: Yes. Select the required AMPSEAL 16 connector contact part number and use the sample request option on the product detail page when available.
Please review product documents or contact us for the latest agency approval information.
Product Type Features
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Receptacle Style 180°
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Primary Locking Feature Clean Body | Integrated in Housing
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Sealable No
Contact Features
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Contact Fabrication Stamped & Formed
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Contact Size Size 16
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Typical Current Rating (A) 13
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Crimp Type F-Crimp
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Wire Contact Termination Area Plating Material Gold | Nickel | Tin
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Terminal Type Pin | Socket
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Interface Plating Gold (Au) | Nickel (Ni) | Tin (Sn)
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Mating Pin Diameter (mm) 1.59
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Mating Pin Diameter (in) .06 | .062
Termination Features
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Termination Method to Wire & Cable Crimp
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Product Terminates To Wire
Dimensions
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Compatible Insulation Diameter Range (mm) 1.27 – 2.72 | 1.27 – 2.71 | 1.65 – 3 | 1.95 – 3.94 | 2.12 – 3.25 | 2.26 – 3.33
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Compatible Insulation Diameter Range (in) .05 – .107 | .065 – .118 | .077 – .155 | .083 – .128 | .089 – .131
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Wire Size (AWG) 14 – 16 | 15 – 13 | 18 – 14 | 18 – 15 | 20 – 18
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Wire Size (mm²) .52 – .823 | .52 – .82 | .8 – 2 | .82 – 1.5 | .823 – 2.08 | 1.5 – 2 | 1.5 – 2.5
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Tab Length (mm) 18.23 | 19.91 | 21.6 | 23.21
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Tab Length (in) .718 | .784 | .85 | .914
Usage Conditions
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Insulation Option Partially Insulated | Uninsulated
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Operating Temperature (Max) 125 °C [ 257 °F ]
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Operating Temperature Range -40 – 125 °C [ -40 – 257 °F ]
Operation/Application
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Compatible With Wire Base Material Copper
Packaging Features
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Packaging Method Bag | Package | Reel
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Packaging Quantity 1000 | 4000
Other
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Customer Preferred Contact No
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Terminal Transmits 0 – 24 A (Low Power)
