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Product Listing
SUPERSEAL 1.0 Connector Headers
- SUPERSEAL 1.0mm
Product Features
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PCB Mount Orientation : Right Angle | Vertical
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Connector System : Cable-to-Board | Wire-to-Board | Wire-to-Device
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Number of Positions : 26 | 34 | 60
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Number of Rows : 2 | 4
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Centerline (Pitch) (mm): 3 | 3.5
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Centerline (Pitch) (in): .118 | .138
Key Benefits
SUPERSEAL 1.0 Connector Headers
- Supports Compact PCB Integration: Space-saving header design enables high-density wire-to-board configurations in control modules and engine-mounted systems.
- Promotes Reliable Electrical Performance: Available in up to 60 positions with 1.0 mm contacts supporting up to 15 A for demanding power and signal needs.
- Designed for Harsh Environment Use: Thermoplastic housings and optional sealing features help guard against moisture, vibration, and temperature extremes.
- Flexible Mounting Options: Choose from straight or right-angle pin headers to accommodate diverse layout and packaging requirements.
- Enhances Mating Security: Multiple locking latch and keying configurations promote secure connections, helping to reduce contact back-out and improve system integrity.
- Compatible with TE's SUPERSEAL 1.0 connector Ecosystem: Designed to mate with SUPERSEAL 1.0 housings and contacts for a complete wire-to-board sealing solution in transportation electronics.
SUPERSEAL 1.0 connector headers meet the increasing need for dependable printed circuit board applications in harsh environments.
Key Features
SUPERSEAL 1.0 Connector Headers
| Feature | Description |
|---|---|
| Contact Size | 1.0 mm (supports up to 15 amps) |
| Position Configurations | 26, 34, and 60 positions |
| Pin Orientation | Straight or right-angle options |
| Housing Material | Rectangular, thermoplastic housing |
| Locking Mechanism | Integrated latch for secure mating |
| Keying Configurations | Multiple options for design flexibility |
Real World Applications
SUPERSEAL 1.0 Connector Headers
SUPERSEAL 1.0 connector headers are built for rugged wire-to-board PCB connections across a wide range of industrial and commercial vehicle systems. These headers are engineered to withstand harsh operating conditions such as vibration, temperature extremes, and exposure to fluids—making them suitable for control electronics in heavy-duty vehicles and off-road machinery.
Optimized for use in:
- Engine Control Modules (ECMs): Enables compact, high-current connections in engine-mounted control units where heat and vibration resistance are critical.
- Transmission and Powertrain Control Systems: Supports reliable PCB terminations for power and signal routing in automated gearboxes and drivetrain assemblies.
- Under-Hood Junction Boxes: Provides sealed header interfaces for modules operating in high-moisture and contaminant-prone environments.
- Vehicle Sensor Gateways: Facilitates stable PCB-mounted terminations for data and power connections to distributed sensors in construction and agricultural vehicles.
- Lighting and Accessory Control Units: Supports reliable header connections for LED drivers, auxiliary systems, and chassis-mounted modules.
SUPERSEAL 1.0 CONNECTOR PRODUCTS
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Frequently Asked Questions
SUPERSEAL 1.0 Connector Headers
Q: What are SUPERSEAL 1.0 connector headers used for?
A: SUPERSEAL 1.0 connector headers are used in sealed wire-to-board PCB applications within harsh automotive and industrial environments. They are commonly integrated into engine control modules (ECMs), transmission systems, under-hood junction boxes, and power distribution units in commercial vehicles, agricultural equipment, and construction machinery. These headers support compact, high-density layouts and are engineered for durability in demanding conditions.
Q: What configurations are available for SUPERSEAL 1.0 connector headers?
A: Truck, bus, off-highway, construction, agriculture, mining, emergency vehicles, forestry, recreational, marine, motorcycle.
Q: Are SUPERSEAL 1.0 connector headers suitable for harsh environments?
A: Yes, SUPERSEAL 1.0 connector headers are designed for harsh environment applications. With thermoplastic housings, optional sealing features, and vibration-resistant latching mechanisms, these headers help protect PCB connections from exposure to moisture, dust, and thermal extremes. This makes them suitable for use in under-hood and off-road vehicle systems where rugged performance is essential.
Please review product documents or contact us for the latest agency approval information.
Product Type Features
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Header Type Fully Shrouded | Header & Ejector Assembly | Unshrouded
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Connector Product Type Connector Assembly | Housing
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Mixed & Hybrid Header No
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Connector Shape Rectangular
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Connector System Cable-to-Board | Wire-to-Board | Wire-to-Device
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Sealable No | Yes
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Connector & Contact Terminates To Printed Circuit Board
Configuration Features
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Number of Sections 1 | 2
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Number of Signal Positions 26 | 34 | 60
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PCB Mount Orientation Right Angle | Vertical
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Number of Positions 26 | 34 | 60
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Number of Rows 2 | 4
Electrical Characteristics
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Operating Voltage (VDC) 250
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Nominal Voltage Architecture (V) 12 | 24 | 42 | 48 | 240 | 250
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Voltage Rating (Max) (VDC) 250
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Operating Voltage (VAC) 250
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Voltage Rating (Max) (VAC) 250
Body Features
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Connector & Keying Code 2 | 3 | 4
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Primary Product Color Black | Gray
Contact Features
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Contact Type Pin
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Mating Pin Diameter 1 mm [ .039 in ]
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Contact Mating Area Plating Material Gold (Au) | Silver (Ag)
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Contact Current Rating (Max) (A) 3 | 7 | 15
Termination Features
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Termination Method to PCB Through Hole - Solder
Mechanical Attachment
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PCB Mount Alignment With | Without
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PCB Mount Retention Type Mounting Hole
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Mating Alignment With | Without
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PCB Mount Retention With | Without
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Panel Mount Feature Without
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Mounting Holes With | Without
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Mating Retention Type Locking Interface
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Connector Mounting Type Board Mount | Panel Mount
Housing Features
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Centerline (Pitch) (mm) 3 | 3.5
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Centerline (Pitch) (in) .118 | .138
Dimensions
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Connector Length (mm) 36.5 | 39 | 39.5 | 39.6 | 45.5 | 46.5 | 62 | 62.5 | 78
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Connector Length (in) 1.44 | 1.53 | 1.55 | 1.56 | 1.79 | 1.791 | 1.83 | 2.44 | 2.46 | 3.07 | 3.1
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Connector Width (mm) 23 | 27.4 | 36.5 | 39
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Connector Width (in) .905 | .906 | 1.08 | 1.44 | 1.53
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Profile Height from PCB (mm) 21.3 | 21.4 | 22.3 | 23 | 24 | 24.7 | 27.9 | 28.1
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Profile Height from PCB (in) .838 | .843 | .877 | .906 | .945 | .972 | 1.1
Usage Conditions
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Operating Temperature (Max) 125 °C [ 257 °F ]
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Operating Temperature Range -40 – 125 °C [ -40 – 257 °F ]
Operation/Application
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Shielded No
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Circuit Application Signal
Industry Standards
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UL Flammability Rating 12mm Flame Test per Standard UL 746C | UL 94V-0
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IP Rating IPX7 | JIS D0203
Packaging Features
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Packaging Method Box | Carton | Carton Box With Tray | Tray/Box | Tube
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Packaging Quantity 8 | 10 | 14 | 16 | 17 | 168 | 320 | 560 | 640
Reference Number
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TE Internal Number CAT-SU763-H342
