Heavy Duty Sealed Connector Series

High Performance Design

Our Heavy Duty Sealed Connector Series is designed to meet the rigorous demands of the commercial vehicle industry and off-road applications that require the highest standards of performance. Made from a rugged UL94 V-0-rated thermoplastic, Heavy Duty Sealed Connector Series have an integrated secondary lock with a poka-yoke feature that can be used for inline or flange-mounted applications in a wire-to-wire or wire-to-device configuration. Rated to IP67 and IP6K9K (when used with a backshell), Heavy Duty Sealed Connector Series are available in 5 housing sizes with 4 keying options. They are offered in arrangements ranging from 2 to 18 positions. Solutions for CAN bus architecture are also available. Accessories include backshells, protection caps, cavity plugs, and fixing slides.

Product Features

  • Accepts contact sizes 6.3/4.8K (up to 40 amps), 2.8 (up to 40 amps), and 1.5K (up to 20 amps)
  • 6.00-0.20 mm2
  • 2, 3, 4, 6, 7, 8, 10, 12, 15, 16, and 18 cavity arrangements
  • In-line or flange mount
  • Rectangular, thermoplastic housing
  • Slide lock for mating
  • Integrated secondary lock confirms contact alignment and retention
  • Meet CAN Bus protocol specifications according to SAE J1939 standard
  • Available accessories: Backshells, fixing slides, protection caps, blind plugs and sealing plugs

Product Benefits

  • Optimize applied costs with AMP MCP 1.5K, 2.8, and 6.3/4.8K contacts. The shared family supports a broad range of heavy-duty applications with high current capacity.
  • Protect from dust, water, and overspray with up to IP69K rugged sealing capabilities. 
  • Easily insert and extract contacts and enjoy trouble-free maintenance with individual wire seals designed to crimp at the base of the terminal.
  • Quickly verify the terminal position with the integrated secondary locking device and poke-yoke system, using a reliable assembly process.

Product Applications

Our heavy-duty sealed connector series can be utilized in the truck, bus, construction, agriculture, and special vehicle industries. for the following applications: 

 

  • Motors and gearboxes
  • ABS, EBS and brake units
  • Hydraulic pumps
  • Actuators
  • Fuel level sensors
  • Wire-to-wire coupling at the chassis
  • Switches

Material Specifications

  • Flange Seal: Silicone rubber
  • Seal for Secondary Locking: Silicone rubber
  • Housing: Glass-filled PBT
  • Secondary Locking: Glass-filled PBT
  • Slide Lock: Glass-filled PBT

Performance Specifications

  • Current: Up to 40 amps.
  • Temperature: Operating at temperatures -40°C to +140°C.
  • Durability: Up to 10 cycles (tin), up to 50 cycles (silver), and up to 100 cycles (gold), see individual product specifications for additional details.
  • Insulation Resistance: 500 volts DC, test acc. to ISO 16750-2 (4.12).
  • Immersion: IP67 rating, IP6K9K with cover, for tab housings with flange, only by observing mounting instructions.
  • Random Vibration: No physical damage to housings and contacts, no derogation of function; the connection may not open at 177 m/s2, 94 hours for every three axes. See product specifications 108-94020 for full specifications.
  • Voltage: Up to 42 volts DC.
  • Dielectric Withstanding Voltage: No flashover or breakdown between adjacent contacts and outer contour of the housing permitted at 500 volts AC and 50 or 60 Hz for 60 seconds.
  • Flammability: A product with UL 94 V0 rated material is available.
Frequently asked questions about our Heavy Duty Sealed Connector Series

Frequently asked questions about our Heavy Duty Sealed Connector Series

Heavy Duty Sealed Connector Series Overview & Assembly Instructions (English)

Heavy Duty Sealed Connector Series Overview & Assembly Instructions (English)

AMPSEAL dimensions
Group Receptacle Housing Tab Housing
Overall Length A Overall Height B Overall Width C Overall Length D Overall Height E Overall Width F
A 1.23 (31.3) 0.73 (18.5) 1.02 (26.0) 1.64 (47.1) 0.75 (19.0) 1.09 (27.6)
B 1.23 (31.3) 1.01 (25.7) 1.19 (30.2) 1.64 (47.1) 1.06 (27.0) 1.09 (27.6)
C 1.23 (31.3) 1.01 (25.7) 1.23 (31.2) 1.64 (47.1) 1.06 (27.0) 1.28 (32.6)
D 1.23 (31.3) 1.01 (25.7) 1.54 (39.2) 1.64 (47.1) 1.06 (27.0) 1.60 (40.6)
E 1.23 (31.3) 1.01 (25.7) 2.02 (51.2) 1.64 (47.1) 1.06 (27.0) 2.07 (52.6)