High Voltage Wire Processing Equipment

Quality Management 

• Segmented radial crimp technology provides a radial application from all 8 sides of the wire
• The crimp quality monitoring (CQM) feature enables persistent crimp quality for large wire termination
• Machine can easily adapt to larger wire sizes and crimp up to 150mm²
• Interchangeable die sets
• Can be adapted for shield-crimping
• A cable clamp accurately centers and secures the cable during the crimping process

Cost Savings 

• Improved Crimp Quality with reduced risk of flash and crack vs. traditional crimping, no tensile-stress on the barrel during formation, no bending of pins after crimping reduces high cost of scrap and rework process time

Safety Handling 

• Interlock guard shuts off machine when not closed confirming operator’s hands will not get stuck behind machine
• Two-hand touch feature enables hazard free termination
  

• The die vision system checks multiple points before the crimp to prevent incorrect or poorly positioned tooling, terminals, and cables

• Minimizes dependence of operator’s skill

• Drastically reduce risk of scrap, thus creates cost saving

• The crimp quality monitor (CQM) detects errors during crimping

• Can be integrated in customer’s manufacturing execution systems (MES) for data exchange

• Visual inspection allows the user to define tight windows of variability

• Anything detected to be outside of these acceptable windows will inhibit crimping

• The crimps that are allowed by the die vision system will have consistent diameter, cable position, and terminal position

HV-20V Presenation and Operation Video (English)

HV-20V Die Vision Set-up Training Video (English)

HV-20 Vision Setting Configuration Video (English)

Take the complexity and long preparation times out of your high voltage cable processing with our new HV-CP machine, which can process 10 - 120mm2 (AWG 8 - 4/0) multi-layered conductors in as fast as 30 seconds! The HV-CP strips the outer jacket, foil shield, braid shield, and inner insulation to meet your termination specifications. To confirm proper preparation of the cable, the machine offers innovative quality control features:

• Ability to confirm installation of the proper tooling before running
• Self-calibration of blade positions after tooling changeover
• Confirms cable position before and after the prep process to confirm proper strip lengths

For ease-of-use the HV-CP machine has an intuitive touch screen interface with a memory that accommodates up to 1,500 different profiles.

• Unlike competitive offerings, the HF-20 and HV-20 bench-top presses are able to produce 178 kN (20T) of crimp force in order to process wires up to 120 mm²  (AWG 4/0).
• Combining sophisticated controls, traceability system and equipped with ethernet and USB ports, the HV-20 and HF-20 benchtop terminators are Industry 4.0 ready. Modular die platform allows for a variety of die sets.
• Integrated vacuum system design on our HV-20 model keeps sensitive connections clean and clear of debris commonly associated with high voltage cable crimping.
• Ability to crimp both TE and non-TE terminals thanks to our flexible modular die platform
• Compact footprint: 974 mm (height), 777 mm (depth), 552 mm (width).

The TE modular die platform can accomodate a large variety of both TE and non-TE terminals. This is only a cross section of TE die sets and terminals available. For a current list of available die sets please click on the products tab above. Don't see what you need? Please contact your TE Application Tooling sales representative for additional guidance.