Pre-crimp Quality Analysis with Vision System
TE Connectivity’s (TE) robust, compact, high-force benchtop machines equipped with the HV-20 vision system analyze cable termination components before crimping, ensuring robust performance. The system includes a vision computer, a front-mounted monitor, three cameras, and an internal LED strip to capture and assess die set, terminal, and cable conditions for successful crimping.
Features
Less Scrap
- The die vision system checks multiple points before the crimp to prevent incorrect or poorly positioned tooling, terminals, and cables
- Minimizes dependence of operator’s skill
- Drastically reduce risk of scrap, thus creates cost saving
Quality Management
- The crimp quality monitor (CQM) detects errors during crimping
- Can be integrated in customer’s manufacturing execution systems (MES) for data exchange
Consistent and Effective Results
- Visual inspection allows the user to define tight windows of variability
- Anything detected to be outside of these acceptable windows will inhibit crimping
- The crimps that are allowed by the die vision system will have consistent diameter, cable position, and terminal position
Product Specifications
| Description | Specification |
|---|---|
| Force | 178kN (20T) |
| Max Wire | 120mm2 |
| Variable Stroke (Sec) | 1.3 - 8.3 Sec2 |
| Speed (RPM) |
88 - 1800 RPM |
| Power | 3kW |
| Supply | 200V & 400V |
| Stroke / Shut Height | 44mm / 158.4mm |
| Weight |
390kg |
| Network/MES |
RJ-45 / MQTT |
| Particle Vacuum | Yes |
| Guard Auto Lift | Yes |
| Crimp Quality Monitor | Yes |
