Pin Insertion Machine P300

AMP

Our fully-automatic P300 automatic machine processes reeled press-fit and thru-hole components. As a stand-alone unit or in an SMEMA compatible production line, it increases throughput by lowering cycle times and scrap. A multi-tasking control unit controls and monitors the entire system throughout the production cycle and an optional insertion force monitoring system allows the verification of every component applied for quality assurance.

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Overview

9

Maximum Contacts Per Second

4

Up to 4 Insertion Heads
on Automatic Changer

<10

Changeover with Conversion Kit
in Less Than 10 minutes

Features

For Your Current and Future Tooling Needs

Board capacity up to 420 x 360mm [16.5" x 14.2”]
Up to four insertion heads on automatic changer
Tool conversion kit for changeover in less than 10 minutes (compatible with P100/P300/P360/P550)
Freely programmable insertion angle (rotation of up to +/- 90-degress has no influence on insertion rate)
Insertion rate up to three cycles/second (up to three contacts per stroke)
Single, double and triple pin insertion
Active lower anvil provides support to the PCB during insertion and offers special actions such as clinching (when applicable)
Flexible PCB and lower support tool equipped with pin presence check support for enhanced productivity
Corresponding anvil changer is available for huge variety of supporting geometries
Real-time force monitoring for 100% quality assurance (maximum force and force vs. distance monitoring)
Maximum Insertion Force 900N (more possible on request)
Vision system for PCB alignment accuracy
Servo Motors for XY
Fully-automated, inline capable
Up to two different contacts on one tool position with twin feed tool
Touch screen provides simple programming and an intuitive operator interface
Able to process any manufacturer's reeled contacts (including Nano contacts)
Contact bending feature allows for the bending of contacts up to 90-degrees
PCB thickness tolerance compensation
Full traceability capabilities
Industry 4.0 ready with modularization options

Catalog

Pin Insertion Catalog (English)

TE Connectivity

TE PIN INSERTION MACHINE LINEUP

Offering a Wide Range of Production Equipment for Compliant Pin Technology

Pin Insertion Lineup

- Highly Customizable to Meet Your Production Requirements

- Simple Programming

- Force Monitoring for Control and Quality

P10 Single Pin Repair Station

- For repair and low volumes

- Manual press with ratchet mechanism

- Application of a single pin, manually loaded into the insertion finger

Products that can be processed:

ACTION pin contacts

AMPMODU contacts

Cross contacts

EON board to board

EON board to housing

FEC pins

GDS contacts

Junior timer

Junior power timer

MQS pins

PCB contacts

PCB coupler

Solder tabs

Spring contacts

Tabs

P100 Pin Insertion Machine

- Manual PCB loading

- Designed for mid-volume level production up to 5 million contacts per shift and year

- Can accommodate up to 2 insertion heads

Products that can be processed:

Press-fit contacts

Solder contacts

Pins & tabs

Sockets

Spring contacts

Continuous wire

F-post

- Insertion force:

900N (max)

- PCB size:

420 x 360mm (max)

30 x30mm (min)

- Insertion area:

300 x 310mm

- Insertion speed of pin:

150mm/sec (max)

P300 Pin Insertion Machine

- Flexible and fully automatic

- Designed for mid and high-volume level production up to 15 million insertions per shift and year

- Available as either stand alone or integrated into a production line

Products that can be processed:

Press-fit contacts

Solder contacts

Pins & tabs

Sockets

Spring contacts

Continuous wire

F-post

- Insertion force: 900N (max)

- PCB size:

420 x 360mm (max)

80 x80mm (min)

- Insertion area: 410 x 340mm (w/o flip unit) 340 x 220 (w/ flip unit)

- Insertion speed of pin: 300mm/sec (max)

P360 Pin Insertion Machine

- Modular high speed insertion machine

- Designed for high-volume level production up to 25 million insertions per shift and year

- Available as either stand alone or integrated into a production line

Products that can be processed:

Press-fit contacts

Solder contacts

Pins & tabs

Sockets

Spring contacts

Continuous wire

F-post

Multiple Line Configurations Available

- Stand alone

- Extension of 3 or 4-head machine

- Modular Line

- Servo driven base insertion head

- Single insertion head (up to 2 different contacts with twin feed)

- Freely programmable insertion angle (rotation has no influence on insertion range)

- Lower support tool equipped with pin presence check

- Clinching in lower tooling is possible

- Insertion speed of pin: 500mm/sec (max)

P550 Pin Insertion Machine

Products that can be processed:

Press-fit contacts

Solder contacts

Pins & tabs

Sockets

Spring contacts

Continuous wire

F-post

- Insertion force: 900N (max)

- PCB size:

420 x 360mm (max)

80 x 80mm (min)

- Insertion area:

410 x 340mm

- Insertion speed of pin:

500mm/sec (max)

- Flexible and fully automatic high-speed operation

- Designed for high levels of production volume

- Freely programmable insertion angle (rotation has no influence on insertion range)

Optional Features on Select Models

- PCB flip unit

- Available on the P300, P360 and P550 Models

More options are available. For a complete list please contact your local TE representative.

- Same side in and out PCB carrier handling

- Available on the P300, P360 and P550 Machines

- Single, double and triple pin insertion

- Available on P300, P360 and P550 models

TE PIN INSERTION MACHINE LINEUP

Applications

Printed circuit boards (PCBs)

Connectors and housings

Insulated gate bipolar transistors (IGBTs)

Flat flexible cable (FFC)

Flexible printed circuit (FPC)

Reeled Products Processed

Press-fit contacts
Solder contacts
Pins and tabs
Sockets
Spring contacts
Continuous wire
F-Post

Related Pin Insertion Machines

TE P Series

P550 Pin Insertion Machine
Engineered for high-volume PC board processing, our P550 Pin Insertion machine offers multi-head, high-speed performance at 5+ strokes/second on a 30mm pitch.
P360 Pin Insertion Machine
Our modular, high-speed P360 Pin Insertion Machine is engineered for high volume production and suited for a wide variety of line configurations.
P280 Pin Insertion Machine
Offering multi-head, high-speed performance at 2.8 strokes/second on a 30mm pitch, our P280 pin insertion machine is available as a single unit or integrated into a production line.
P100 Pin Insertion Machine
Our semi-automatic P100 Machine was designed with a focus on mid-volume production and provides a broad range of features, including a touch-screen for simple programming and automatic setup.
P10 Single Pin Insertion Station
Suited for repair of very low volumes and designed for convenience and ease of operation.

Features

Please review product documents or contact us for the latest agency approval information.

Pin Insertion Machine P300

Overview

Features

For Your Current and Future Tooling Needs

Applications

Reeled Products Processed

Related Pin Insertion Machines

TE P Series

Features

Other

Maximum Unique Products 4

Maximum Contacts (seconds) 9

Reference Number

TE Internal Number CAT-P300

Related Materials

Datasheets & Catalog Pages

Instruction Sheets

Instruction Sheet (U.S.)