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Overview

Tab and Receptacle Contacts

MCON

Except the miniaturized MCON 0.50 contact system, MCON automotive crimp terminals and contacts follow the two-piece contact design strategy to separate the electrical from the mechanical performance. The MCON contact series is available for sealed and unsealed applications. For a fast and economic termination process, TE Application Tooling is offering a vast portfolio of application equipment.

Benefits

  • High performance copper alloy
  • Redundant contact point technology for higher reliability
  • High vibration level support to meet future requirements
  • Overstress protection of the contact springs 
  • Contact box with polarization and secondary locking feature*
  • Protected locking lance**
  • Sealed and unsealed version
  • -40 °C up to 150 °C temperature range***
  • 3 directional secondary locking access

 

* MCON 0.50, MCON 1.2, MCON 2.8 and MCON 6.3 – same level for locking lance and secondary feature

** Except clean body version

*** -40 °C to 180 °C with innovative surface technology available

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Receptacle Style  180°

  • Primary Locking Feature  Clean Body, Locking Lance

  • Sealable  No, Yes

Body Features

  • Terminal Seal Type  Single Wire Seal (SWS), Unsealed

Contact Features

  • Contact Fabrication  Stamped & Formed

  • Contact Size  1.15mm, 1.2mm, 9.5mm

  • Typical Current Rating (A) 1, 3, 4, 7, 8.75, 10, 11.75, 13.4, 15, 16, 25, 80

  • Crimp Type  F-Crimp

  • Wire Contact Termination Area Plating Material  Gold, Silver, Tin

  • Terminal Type  Receptacle, Tab

  • Mating Tab Width (mm) .5, 1.15, 1.2, 9.5

  • Mating Tab Width (in) .019, .02, .045, .047, .374

  • Interface Plating  Gold (Au), Silver (Ag), Tin (Sn)

  • Mating Tab Thickness (mm) .4, .6, .62, .63, .64, .8

  • Mating Tab Thickness (in) .015, .016, .023, .024, .025, .031

Termination Features

  • Termination Method to Wire & Cable  Crimp

  • Product Terminates To  Wire

Dimensions

  • Compatible Insulation Diameter Range (mm) 2.6, 1.4 – 1.9, 1.1 – 1.4, .95 – 1.3, 1.45 – 1.9, 1.3 – 1.9, 1.6 – 2.4, 1.55 – 2.1, 1.1 – 1.6, .85 – 1.05, 1.1 – 1.75, .85 – 1.1, .85 – 1.2, 1.9 – 2.4

  • Compatible Insulation Diameter Range (in) .102, .051 – .075, .063 – .094, .055 – .075, .043 – .069, .043 – .055, .043 – .063, .033 – .041, .051 – .074, .03 – .043, .05 – .07, .037 – .051, .039 – .063, .075 – .094, .033 – .047

  • Compatible Insulation Diameter Range (mm) 2.6, 1.4 – 1.9, 1.1 – 1.4, .95 – 1.3, 1.45 – 1.9, 1.3 – 1.9, 1.6 – 2.4, 1.55 – 2.1, 1.1 – 1.6, .85 – 1.05, 1.1 – 1.75, .85 – 1.1, .85 – 1.2, 1.9 – 2.4

  • Wire Size (AWG) 5, 22, 26, 23 – 22, 26 – 24, 18 – 17, 17 – 15, 20 – 18, 26 – 25, 24 – 22

  • Wire Size (mm²) .13, .35, 16, .5 – .75, .2 – .3, 1 – 1.5, .25 – .35, .22 – .35, .13 – .17, .13 – .22, .75 – 1

  • Wire Size Search (mm²) .13, .15, .2, .25, .3, .35, .5, .6, .75, 1, 1.25, 1.5, 16

  • Wire Size Search (AWG) 15, 16, 17, 18, 19, 20, 22, 23, 24, 25, 26, 5

  • Tab Length (in) .964, 1, 1.003, 1.023

  • Tab Length (mm) 24.5, 25.5, 25.6, 26

  • Tab Length (in) .964, 1, 1.003, 1.023

Usage Conditions

  • Insulation Option  Uninsulated

  • Operating Temperature (Max) (°C) 80, 85, 90, 100, 105, 125, 130, 150

  • Operating Temperature (Max) (°F) 212, 266, 302

  • Operating Temperature Range (°C) -40 – 125, -40 – 130, -40 – 150, -40 – 105

  • Operating Temperature Range (°F) -40 – 302, -40 – 257, -40 – 221, -40 – 266

Operation/Application

  • Compatible With Wire Base Material  Copper

  • Conforms to Automation Guideline  Yes, DIN 72036 Automation of Wiring Harness Production, Version June 2024, Yes, KOMAX Guideline for automatic component insertion for electrical connections, Version 5.0 (March 2018)

Industry Standards

  • Compatible With Agency/Standards Products  IEC 664/664A (DIN VDE 0110), LV214, USCAR, USCAR-21

Packaging Features

  • Packaging Method  Box, Reel

  • Packaging Quantity  1, 450, 6000, 6500, 7000, 7500, 8000, 9000, 10000, 17000

Other

  • Customer Preferred Contact  No

  • Terminal Transmits  0 – 24 A (Low Power), 25 – 40 A (Power), 41 – 100 A (High Power)

Reference Number

  • TE Internal Number CAT-M4595-T273

Related Materials
No documentation available.