Flexible high force processing solutions
Processing large wire sizes and terminating high voltage wire connectors requires a high performing, highly-engineered solution. The TE high force lineup gives you the power needed to process large wire applications in a fast, flexible and affordable format. Our HV-CP machine takes the complexity and long preparation times out of high voltage cable processing, while our HF-20 and HV-20 bench-top pressing machines are capable of terminating cables up to 120mm2 (AWG 4/0). Plus, the TE modular die platform allows you to use a wide variety of unique die sets in holders that can be installed into either press.
< 30
Process 10 - 120mm2 (AWG 8 - 4/0) multi-layered conductors in as fast as 30 seconds!
1,500
HV-CP touch screen interface accommodates up to 1,500 different profiles.
20T
HF-20 and HV-20 bench-top presses are able to produce 178 kN (20T) of crimp force in order to process wires up to 120 mm2 (AWG 4/0).
See how the TE portfolio of high voltage terminating solutions gives you the power and flexibility needed for crimping high voltage connectors.
TE High Voltage Cable Processing - Speed, Precision and Quality
Multi-Step Stripping
Take the complexity and long preparation times out of your high voltage cable processing with our new HV-CP machine, which can process 10 - 120mm2 (AWG 8 - 4/0) multi-layered conductors in as fast as 30 seconds! The HV-CP strips the outer jacket, foil shield, braid shield, and inner insulation to meet your termination specifications. To confirm proper preparation of the cable, the machine offers innovative quality control features:
- Ability to confirm installation of the proper tooling before running
- Self-calibration of blade positions after tooling changeover
- Confirms cable position before and after the prep process to confirm proper strip lengths
For ease-of-use the HV-CP machine has an intuitive touch screen interface with a memory that accommodates up to 1,500 different profiles.
HV-CP Specifications
| Description | Specification |
|---|---|
| Wire Cross Section | 10 mm2 - 120 mm2 (AWG 8 - 4/0) |
| Max. Outer Diameter | 25.0 mm (1 in) |
| Min Diameter of Inner Conductors | 6.0 mm (0.24 in) |
| Max Wire Cross Section for Cutting | 2 mm2 / AWG 14 / 1.6 mm diam (0.063 in diam) |
| Typical Cycle Time | 30 sec |
| Increments for Incision Diameter | 0.01 mm (0.0004 in) |
| Increment for Stripping Length | 0.01 mm (0.0004 in) |
| Maximum Outer Jacket Strip Length | 80 mm (3.15 in) |
| Profile Library: Max Number of Articles | 1500 |
| Sequence Function: Max Number of Steps | 100 |
HV-CP Spare Tooling Part Numbers
| Machine | Cable Size |
Outer Diam. |
Core Diam. |
Conductor Diam. mm Max |
Contour Blade Assem. Kit |
Mandrel Assem. Kit |
Cutting Wheel Kit |
|---|---|---|---|---|---|---|---|
| 2335400-1 | 10 mm2 (AWG 8) |
8.8 (-0.6) | 6.0 (-0.6) | 4.5 | 2364113-1 | 2360456-1 | 2364114-1 |
| 16 mm2 (AWG 6) |
10.2 (-0.6) | 7.2 (-0.6) | 5.8 | 2364113-2 | 2360456-2 | ||
| 25 mm2 (AWG 4) |
12.2 (-0.6) | 8.7 (-0.6) | 7.2 | 2364113-3 | 2360456-3 | ||
| 35 mm2 (AWG 2) |
14.4 (-0.6) | 10.4 (-0.7) | 8.5 | 2364113-4 | 2360456-4 | ||
| 50 mm2 (AWG 1) |
15.8 (-0.6) | 12.2 (-0.7) | 10.5 | 2364113-5 | 2360456-5 | ||
| 60 mm2 (AWG 1/0) |
16.9 (-0.6) | 13.3 (-1.2) | 11.6 | 2364113-6 | 2360456-6 | ||
| 70 mm2 (AWG 2/0 |
18.2 (-0.6) | 14.4 (-1.2) | 12.5 | 2364113-7 | 2360456-7 | ||
| 95 mm2 (AWG 3/0) |
20.9 (-0.6) | 17.2 (-1.2) | 14.8 | 2364113-8 | 2360456-8 | ||
| 120 mm2 (AWG 4/0) |
23 (-0.8) | 19 (-1.2) | 16.5 | 2364113-9 | 2360456-9 |
High Force Terminators - Process Wires up to 120 mm2 (AWG 4/0)
Features
- Unlike competitive offerings, the HF-20 and HV-20 bench-top presses are able to produce 178 kN (20T) of crimp force in order to process wires up to 120 mm2 (AWG 4/0).
- Combining sophisticated controls, traceability system and equipped with ethernet and USB ports, the HV-20 and HF-20 benchtop terminators are Industry 4.0 ready. Modular die platform allows for a variety of die sets.
- Integrated vacuum system design on our HV-20 model keeps sensitive connections clean and clear of debris commonly associated with high voltage cable crimping.
- Ability to crimp both TE and non-TE terminals thanks to our flexible modular die platform
- Compact footprint: 974 mm (height), 777 mm (depth), 552 mm (width).
Side-by Side Comparison
Download above brochure to view competitive comparison
| HF-20T | HV-20T | |
|---|---|---|
| Force | 178kN (20T) | 178kN (20T) |
| Max Wire | 120mm2 (AWG 4/0) | 120mm2 (AWG 4/0) |
| Variable Stroke (Sec) Speed (RPM) |
1.3 - 8.3 Sec 288 - 1800 RPM |
1.3 - 8.3 Sec 288 - 1800 RPM |
| Power | 3kW | 3kW |
| Supply | 200V & 400V | 200V & 400V |
| Stroke / Shut Height | 44mm / 158.4mm | 44mm / 158.4mm |
| Weight | 390kg | 390kg |
| Network / MES | RJ-45 / MQTT | RJ-45 / MQTT |
| Particle Vacuum | No | Yes |
| Guard Auto Lift | Yes | Yes |
| CQM/CFM | No | Yes |
High Force Terminator Parts
| Description | Press Part Number |
|---|---|
| HF-20, High Force Terminator, 400V | 2335500-1 |
| HF-20, High Force Terminator, 200V | 2335500-2 |
| HV-20, High Voltage Terminator, 400V | 2348822-1 |
| HV-20, High Voltage Terminator, 200V | 2348822-2 |
The TE Modular Die Platform - Designed for Flexibility and Ease of Use
HV Modular Die Sets
The TE modular die platform can accomodate a large variety of both TE and non-TE terminals. This is only a cross section of TE die sets and terminals available. For a current list of available die sets please click on the products tab above. Don't see what you need? Please contact your TE Application Tooling sales representative for additional guidance.
HV Modular Die Holders
Loaded with Features
Modular Die Holder Parts
| Description | Part Number |
|---|---|
| HV MOD Die Holder w/Fine Adjust (Manual) | 2305470-1 |
| HV MOD Die Holder w/Fine Adjust (Automatic) | 2305470-2 |
| HV MOD Die Holder w/o Fine Adjust For AT-66 Terminator only (can not be used in HV-20 or HF-20 Terminators) |
2326378-1 |
