LEAVYSEAL Connector System

Q: Is the LEAVYSEAL connector sealed and IP-rated?

A: Yes. LEAVYSEAL connectors are IP6K7 rated, and when used with a back cover, they achieve IP6K9K protection for high-pressure washdown environments.

 

Q: What level of vibration can the LEAVYSEAL connector handle?

A: LEAVYSEAL connectors are engineered to perform in chassis-level vibration conditions commonly found in transportation and off-highway equipment.

 

Q: Can I use multiple wire sizes in a single LEAVYSEAL connector?

A: Yes. The 66-position and 58-position LEAVYSEAL connector variants support combinations of wire sizes. Refer to the technical drawings for details.

 

Q: Are back covers available for LEAVYSEAL connectors, and what orientations are supported?

A: Yes. LEAVYSEAL connectors offer 180° back covers. For 90° configurations, please contact the product management team.

 

Q: What contact systems are compatible with the LEAVYSEAL connector?

A: LEAVYSEAL connectors are compatible with AMP MCP 1.5K, 2.8, 6.3 / 4.8 contacts, and MCON 1.2 terminals for signal and power applications.

 

Q: How does the LEAVYSEAL connector improve installation and serviceability?

A: The integrated lever-locking mechanism enables quick, ergonomic mating and secure connections, even in high-vibration environments.

 

Q: In what types of applications are LEAVYSEAL connectors typically used?

A: LEAVYSEAL connectors are suited for commercial vehicles, off-highway equipment, industrial machinery, and other environments requiring sealed, reliable interconnects.

 

LEAVYSEAL Connector Housings

Q: What wire-to-x configurations do LEAVYSEAL connector housings support?

A: LEAVYSEAL connector housings support wire-to-wire, wire-to-panel, wire-to-device, and wire-to-board applications.

 

Q: Are housings available with different exit angles?

A: Yes. LEAVYSEAL connector housings are available with 180°, 90°, and 75° cable exit angles to support routing flexibility.

 

Q: Can I mix power and signal contacts in the same housing?

A: Yes. Select LEAVYSEAL connector housings are designed to support hybrid configurations using compatible MCON and AMP MCP terminals.

 

LEAVYSEAL Connector Headers

Q: What are LEAVYSEAL connector headers used for?

A: They provide sealed, high-reliability wire-to-board connections in environments exposed to moisture, dust, and vibration.

 

Q: Are LEAVYSEAL connector headers available in different orientations?

A: Yes. You can select from vertical, horizontal, and right-angle configurations based on your PCB layout needs.

 

Q: Can LEAVYSEAL connector headers support both signal and power circuits?

A: Yes. Hybrid headers support up to 168 positions and accommodate high-current contacts for combined signal and power use.
 

LEAVYSEAL Connector Backshells

Q: What is the sealing level of LEAVYSEAL connector backshells?

A: LEAVYSEAL connector backshells support IPX9K-level protection when used with compatible housings and covers.

 

Q: Are 90-degree cable exits available?

A: Yes. Both 180° (straight) and 90° (angled) backshells are offered to fit various harness routing needs.

 

Q: What housing types are compatible with LEAVYSEAL connector backshells?

A: These backshells are compatible with housings for male or female terminals, including plug and receptacle styles.

LEAVYSEAL Connector Mounting Accessories

Q: What types of accessories are available for mounting LEAVYSEAL connectors

A: TE offers adapter plates, alignment plates, and flange assemblies designed specifically for male terminal housings.

 

Q: Are LEAVYSEAL connector mounting accessories compatible with all housing sizes?

A: They are designed to support housings with 15, 22, 39, and 62 positions. Compatibility depends on the connector configuration.

 

Q: Can mounting accessories be replaced in the field?

A: Yes. LEAVYSEAL connector mounting accessories are serviceable and designed for quick installation and replacement.

LEAVYSEAL Connector Locking Slides

Q: What is the function of a LEAVYSEAL connector locking slide?

A: It provides mechanical retention for male terminal housings to enable secure mating in harsh, vibration-heavy environments.

 

Q: Are locking slides reusable or replaceable?

A: Yes. They are serviceable components that can be removed and reinstalled during field maintenance or repair.

 

Q: Do locking slides support industry-standard housings?

A: Yes. They are compatible with DIN, IEC, and ISO-compliant connector systems and meet automotive-grade specifications.

Applications

Q:    What is a LEAVYSEAL connector?

A:     Our  LEAVYSEAL environmentally sealed connectors are designed for cable to cable, cable to board, and cable to device applications. The LEAVYSEAL connectors are used in harsh environment applications where even a small degradation in connection may be critical.

 

Q:    What are the appropriate industries for LEAVYSEAL connectors?

A:     Truck, Bus, Off-highway, Construction, Agriculture, Mining, Emergency Vehicles, Forestry, Recreational, Marine, Motorcycle

 

Q:    When should I use LEAVYSEAL connectors?

A:     LEAVYSEAL connectors provide reliability and performance on the engine or transmission, under the hood, bulkheads, power control units, on the chassis, or in the cab. LEAVYSEAL connectors offer field-proven reliability and rugged quality. Rectangular, thermoplastic housings offer a wide operating temperature range and silicone rear wire and interface seals allow the connectors to withstand conditions of extreme temperature and moisture. The connectors feature an integrated lever for mating and an integrated secondary locking device for contact alignment and retention.

 

Q:    What are the main advantages of using LEAVYSEAL Locking Slides in industrial applications?

A:   LEAVYSEAL Locking Slides offer secure and stable mounting for connectors, reducing the risk of accidental disconnections in environments with high vibrations or harsh conditions. Their robust construction and compliance with industry standards make them a reliable choice for maintaining connection integrity.

 

Q:    Why is the material choice important for LEAVYSEAL Locking Slides?

A:    The use of high-strength, flame-retardant materials like PA GF and PBT GF provides durability and safety, enabling that the locking slides can withstand harsh environments and meet stringent safety standards.

 

Q:    What makes LEAVYSEAL Connector Backshells suitable for harsh environments?

A:    LEAVYSEAL Connector Backshells offer IP69K ratings, providing robust protection against water, dust, and other contaminants. This makes them suitable for applications where connectors are exposed to extreme environmental conditions, such as in heavy-duty trucks, agricultural machinery, and construction vehicles.

 

Q:    How do LEAVYSEAL Connector Backshells improve the durability of electrical connections?

A:   These backshells are constructed from flame-retardant, high-quality materials that withstand harsh environments and high temperatures. They help prevent physical damage to cables and connectors, thereby extending the lifespan of electrical connections in demanding applications.

 

Q:    What are the advantages of using LEAVYSEAL Connector Backshells in industrial and commercial transportation?

A:   LEAVYSEAL Connector Backshells provide mechanical protection and strain relief, reducing maintenance needs and operational downtime. Their compatibility with various accessories and their ability to handle extreme conditions make them an excellent choice for maintaining reliable electrical systems in industrial and commercial transportation.

 

Q:    What advantages do LEAVYSEAL Mounting Accessories offer in industrial applications?

A:   LEAVYSEAL Mounting Accessories provide stable and secure mounting for connectors, which is crucial in environments with high vibrations or mechanical stress. Their durable materials and compliance with industry standards enable they perform reliably in demanding conditions.

 

Q:    What types of mounting options are available with LEAVYSEAL Mounting Accessories?

A:    LEAVYSEAL Mounting Accessories include a variety of options such as clips, flanges, and brackets, allowing for flexible installation and secure attachment of connector housings in different settings.

Key Features

Q:    What are the LEAVYSEAL connectors’ key features?

A:     LEAVYSEAL Connector Key Features:

  • Accepts contact sizes 6.3/4.8K (up to 40 amps), 2.8 (up to 40 amps – for LEAVYSEAL up to 30 amps), and 1.5K (up to 20 amps)
  • 6.00-0.20 mm2
  • 15, 18, 21, 22, 25, 26, 29, 31, 39, 46, 62, 92, and 120 cavity arrangements
  • In-line, flange, or PCB mount
  • Rectangular, thermoplastic housing
  • Lever for mating
  • Integrated secondary lock confirms contact alignment and retention

Performance/ Specifications

Q:    What is the temperature range for LEAVYSEAL connectors?

A:     Operating at temperatures ranges -40°C to +140°C, see individual product specifications for a specific range.

 

Q:    How durable are LEAVYSEAL connectors?

A:     Up to 20 cycles (tin), up to 50 cycles (silver), up to 100 cycles (gold), see individual product specifications for additional details.

 

Q:    What is the insulation resistance for LEAVYSEAL connectors?

A:     500 volts DC, see individual product specifications for testing conditions.

 

Q:    What is the immersion rating for LEAVYSEAL connectors?

A:     IP67 rating, IP69K with cover

 

Q:    How much dielectric withstanding voltage is for the LEAVYSEAL connectors?

A:     No flashover or breakdown between adjacent contacts and outer contour of the housing permitted at 500 volts AC and 50 or 60 Hz for 60 seconds.

 

Q:    What is the flammability rating for the LEAVYSEAL connectors?

A:     Product with a UL 94 V-0 rated material is available

 

Q:    What is the voltage rating for the LEAVYSEAL Connectors?

A:     42 volts AC/DC

 

Q:    How do LEAVYSEAL Locking Slides handle extreme temperatures?

A:    These locking slides are designed to operate in a wide temperature range, from -40°C to +140°C (-40°F to +284°F), making them suitable for applications that involve extreme heat or cold, such as automotive and industrial machinery.

Materials

Q:    What material are LEAVYSEAL connector shells made of?

A:     LEAVYSEAL connector shells are made of rugged glass-filled PBT.

 

Q:    What material are LEAVYSEAL connector secondary locks made of?

A:     LEAVYSEAL connector secondary locks are made of rugged glass-filled PBT.

 

Q:    What material are the LEAVYSEAL connector seals made of?

A:     The LEAVYSEAL connector seals are made of silicone rubber.

 

Q:    Why is material choice important for LEAVYSEAL Mounting Accessories?

A:    The use of high-strength, flame-retardant materials like PA GF and PBT GF provides durability and safety, enabling that the mounting accessories can withstand harsh environments and maintain secure connections.