Automated IDC Magnet Wire Terminations
MAG-MATE terminals use insulation displacement contact (IDC) technology for high-speed termination of copper or aluminum magnet wire without wire stripping, soldering or welding. The termination system includes the IDC terminal and a compatible plastic cavity that is either integrated into the coil body or part of a separate housing. MAG-MATE terminals are designed for fully or semi-automated assembly to provide uniform, gas-tight connections at low applied cost. The product line includes many lead wire attachment options, including crimp, poke-in, quick connect tab, solder post, and receptacle. The IDC slot supports up to two magnet wires for splicing. Applications include motor windings, coil connections, and power supplies.
|IDC Zone (Box Height, in.)||.187, .200, .300, .500||Input / Output Types||Poke-in, FASTON Tab, Twisted Tab, F-Crimp, Solder Post, Multi-Spring, Eye of Needle, Leaf Spring, Round Pin, Tab Receptacle, Edge Leaf
|Wire Size (mm / AWG)||Cu: 0.16-2.05 / 34-12
Al: 0.18-2.30 / 33-11
|Materials / Plating||Base: Brass, CuNiSi, Phos. Bronze
|Max Number of Wires||2 per slot||Single Cavity Dimensions (in.)||187 Box: .235H x .175W x .150T
300 Box: .355H x .215W x .205T
500 Box: .550H x .375W x .300T
|Max Wire Diameter Ratio||1:1||Max Operating Temp. (°C)||150|
|Type of Wire||Magnet Wire (Cu / Al)||Agency Approval(s)||UL|
Compact IDC terminals accomodating single or double wire termination for 40-30AWG (0.08-0.25mm) magnet wire.
Combination of two key technologies to eliminate the need to solder in a motor connection. This product allows solderless magnet wire termination in the MAG-MATE IDC terminal and solderless PCB termination with the press-fit Multispring pin.