High-Voltage Terminals for touch-safe HV interconnection systems
Our PCON products include a range of high-voltage (HV) terminals specifically designed to support the increased connectivity requirements of HV interconnection systems in hybrid and all-electric vehicles.
Key Benefits
High-Power PCON Terminals
High-voltage interconnection systems for hybrid and electric vehicles powertrain and auxiliary applications perform best with matching high-power terminals. Our new line of PCON high-power terminals features:
- Wide wire and current ranges: high-power terminals handle wires from 5.0 mm2 to 95 mm2 and continuous currents up to 400 Amps
- Low mating forces / High vibration: for ease of assembly and optimum vibration resistance
- Design efficiency: common body for 90°and 180° versions
Mating high-voltage interconnection systems enable touch-safety according to IEC 60529 IP2XB and UL-finger standards for EV powertrain applications.
PCON high-power terminals are specifically designed to support the increased connectivity requirements in high-voltage interconnection systems of hybrid and all-electric vehicles. PCON terminals are highly suited to high-voltage interconnection systems for hybrid and electric vehicles powertrain and auxiliary applications.
Technical Data
Interconnection systems and terminals must be designed to enable high-voltage connectivity for system voltages up to 1,000 VDC.
| PCON 12 Terminal | PCON 18 Terminal | PCON 21 Terminal | |
|---|---|---|---|
| Mating Direction | 90° / 180° | 90° / 180° | 90° / 180° |
| Wire Range | 5 to 16 mm2 | 12 to 35 mm2 | 25 to 95 mm2 |
| Current Range at 80°C (20% Derating Factor) |
Up to 120 A | Up to 180 A | Up to 400 A |
| Contact Normal Force | Approx. 3.3 N | Approx. 3.3 N | Approx. 3.5 N |
| Spring Plating | Ag / Ni | Ag / Ni | Ag / Sn / Ni |
| Body Plating | Ag / Ni | Ag / Ni | Sn / Ni |
| Crimping / Welding | Crimping | Crimping | Crimping |
| Terminal Style | Receptacle | Receptacle | Receptacle |
| Tab Size (Without Finger Protection / With) | 10 x 1.2 mm / 12 x 1.2 mm |
15 x 1.8 mm / 18 x 1.8 mm |
15.5 x 3 mm / 21 x 3 mm |
| Voltage Range | up to 1,000 V | up to 1,000 V | up to 1,000V |
| Operation Temperature | 150 °C | 150 °C | 180 °C |
| Current Carrying Capacity (80°C) | 117 A | 180 A | 400 A |
| Vibration Level | USCAR V1 | USCAR V1 | LV214, SG2 |
| Product Specification | 108-32671 | 108-32683 | 108-94638 |
| Application Specification | 114-162014 | 114-162015 |
114-94511 |
| Drawing Number | 2840573 * / 2840575 * | 2840580 * / 2840578 * | 2317680 * / 2317017 * |
From the charging point, to the battery, to the e-motor, TE Connectivity offers end-to-end high-voltage connectivity solutions for next generation, sustainable mobility.
