PCON High-Power Terminals

High-Voltage Terminals for touch-safe HV interconnection systems

Our PCON products include a range of high-voltage (HV) terminals specifically designed to support the increased connectivity requirements of HV interconnection systems in hybrid and all-electric vehicles.

Key Benefits

High-Power PCON Terminals

High-voltage interconnection systems for hybrid and electric vehicles powertrain and auxiliary applications perform best with matching high-power terminals. Our new line of PCON high-power terminals features:

 

  • Wide wire and current ranges: high-power terminals handle wires from 5.0 mm2 to 95 mm2 and continuous currents up to 400 Amps
  • Low mating forces / High vibration: for ease of assembly and optimum vibration resistance
  • Design efficiency: common body for 90°and 180° versions

 

Mating high-voltage interconnection systems enable touch-safety according to IEC 60529 IP2XB and UL-finger standards for EV powertrain applications.

AMP+ HVA 1200 HV Interconnection System & PCON 12 Terminals

Technical Data

Interconnection systems and terminals must be designed to enable high-voltage connectivity for system voltages up to 1,000 VDC.

  PCON 12 Terminal PCON 18 Terminal PCON 21 Terminal
Mating Direction 90° / 180° 90° / 180° 90° / 180°
Wire Range 5 to 16 mm2 12 to 35 mm2 25 to 95 mm2
Current Range at 80°C
(20% Derating Factor)
Up to 120 A Up to 180 A Up to 400 A
Contact Normal Force Approx. 3.3 N Approx. 3.3 N Approx. 3.5 N
Spring Plating Ag / Ni Ag / Ni Ag / Sn / Ni
Body Plating Ag / Ni Ag / Ni Sn / Ni
Crimping / Welding Crimping Crimping Crimping
Terminal Style Receptacle Receptacle Receptacle
Tab Size (Without Finger Protection / With) 10 x 1.2 mm /
12 x 1.2 mm
15 x 1.8 mm /
18 x 1.8 mm
15.5 x 3 mm /
21 x 3 mm
Voltage Range up to 1,000 V up to 1,000 V up to 1,000V
Operation Temperature 150 °C 150 °C 180 °C
Current Carrying Capacity (80°C) 117 A 180 A 400 A
Vibration Level USCAR V1 USCAR V1 LV214, SG2
Product Specification 108-32671 108-32683 108-94638
Application Specification 114-162014 114-162015
114-94511
Drawing Number 2840573 * / 2840575 * 2840580 * / 2840578 * 2317680 * / 2317017 *
HEMS PCON Terminals Portfolio Infographic
  1. Next Generation Mobility High-Voltage Connectivity Solutions (English)

From the charging point, to the battery, to the e-motor, TE Connectivity offers end-to-end high-voltage connectivity solutions for next generation, sustainable mobility.