Flexible and Quality Termination Solution for ERNI MicroBridge Series

TE Connectivity’s (TE) new EPT-A1 semi auto insulation displacement contact (IDC) machine terminates wires to connectors without the need to strip the insulation from the wires. This new technology allows for quality, efficiency and cost-effectiveness for large, medium, and even small production volumes in various automotive and industrial applications.

  1. EPT-A1 Semi-Automatic IDC Machine​ Video

Watch this video to take a closer look at the EPT-A1 semi-auto IDC machine and learn how it can be operated to crimp ERNI MicroBridge connectors with quality and efficiency.

Features and Benefits

Quality
  • Wire insertion length check before termination
  • Vision inspection abilities allows the operator to ensure the appropriate wire colors are in the right position
  • Quality assurance device has force monitor and sensors in which enable on-time termination force monitoring
 
Efficient and Cost Effective 
  • Overall compact design and modular design
  • Short machine cycle time
  • 30 minutes only for changeover between 90°and 180° connectors
  • Connector rotation mechanism can easily change between 90° and 180° connectors
  • Handle on connector feeding automatically rotates connector to the desired position
 
Flexibility​
  • Carrier fixture for 2-20 pos prevents the need of changing over between different positions
  • Different machine configurations are available upon customer request to best suit their needs
  • Supports ERNI MicroBridge connectors and can easily extend to ERNI MiniBridge products and future IDC platforms with different fixtures

Industries

  • Automotive
  • Industrial

Applications

  • Automotive headlamps
  • Front and rear-view cameras
  • EV Battery
  • LiDar, Radar
  • Precision molded electronics
  • Warehouse automation
  • Hydraulic business
  • CCTV-cameras (building automation)

Techinical Details

Size Dimension 650 mm X 1200 mm X 840 mm (W X L X H) 
Weight Ca. 450 Kg
Energy Power AC 220V, Three Phases, 50 Hz 
Air Min 0.4Mpa
Performance Cycle 180°: 5 Seconds    90°: 5-6.5 Seconds (Different Pole Numbers)
Working condition relative humidity 10 – 90% 
Storage environment relative humidity  30 – 60% 

Cycle Time

Type 90° 180°
P Number 2P-7P 8P-14P 2-20P
Cycle Time 5s 6.5s 5s