High Voltage Wire Processing

A Flexible Approach to Cable Processing

Proper termination of high voltage connectors requires a high performing, highly-engineered solution. Our high force lineup gives you the power needed to terminate high voltage connectors in a flexible, affordable and compact bench-top format. The TE modular die platform allows you to use a wide variety of unique die sets in holders that can be installed into either our fine adjust compatible HV-20T and HF-20T bench-top presses.

Features

HF-20T and HV-20T
  • Unlike competitive offerings, the HF-20T and HV-20T bench-top presses are able to produce 178 kN (20T) of crimp force in order to process wires up to 120 mm2.
  • Combining sophisticated controls, traceability system and equipped with ethernet and USB ports, the HV-20T and HF-20T benchtop terminators are Industry 4.0 ready. Modular die platform allows for a variety of die sets.
  • Integrated vacuum system design keeps sensitive connections clean and clear of debris commonly associated with high voltage cable crimping.
  • Compact footprint: 974 mm (height), 777 mm (depth), 552 mm (width).
  1. TE High Voltage Termination Solutions (English)

See how the TE portfolio of high voltage terminating solutions gives you the power and flexibility needed for crimping high voltage connectors.

HF-20T
HF-20T
HV-20T
HV-20T

Side-by Side Comparison

Download above brochure to view competitive comparison

  HF-20T HV-20T
Force 178kN (20T) 178kN (20T)
Max Wire 120mm2 120mm2
Variable Stroke (Sec)
Speed (RPM)
1.3 - 8.3 Sec
288 - 1800 RPM
1.3 - 8.3 Sec
288 - 1800 RPM
Power 4kW 4kW
Supply 208-240V
50/60 Hz
208-240V
50/60 Hz
Stroke / Shut Height 44mm / 158.4mm 44mm / 158.4mm
Weight 635kg 637kg
Network / MES RJ-45 / MQTT RJ-45 / MQTT
Particle Vacuum - Yes
Guard Auto Lift Yes Yes
CQM/CFM - Yes

HV Modular Die Sets

This is only a cross section of die sets and terminals available. For a complete list please click on the products tab above. Contact your TE Application Tooling sales representative for additional guidance.

90° Charger Inlet
90° Charger Inlet
HVP 800 Series for Open Barrel Terminals
HVP 800 Series for Open Barrel Terminals
HVP 800 Series for Closed Barrel Terminals
HVP 800 Series for Closed Barrel Terminals
PCON 12 Series
PCON 12 Series
PCON 18 Series
PCON 18 Series
PCON 21 Series
PCON 21 Series

HV Modular Die Holders

Loaded with Features

  

Fine Adjust Feature
Fine adjust feature allows for faster, more precise crimp height adjustment. The wire clamp assembly, handle and die sets can easily be adjusted to handle left or right side wire processing.
HV Modular Die Holders
With Fine Adjust for HV-20 Machines (left); For AT-66 Machines (right) The multi-platform design of our modular HV die holders allows for use in a variety of TE and non-TE terminators.
Spring-loaded wire clamp assembly
Spring-loaded wire clamp assembly accommodates a variety of different wire sizes to match your processing needs.

High Voltage Part Numbers

  Description Part Number
  HF-20, High Force Terminator, 400V 2335500-1
  HF-20, High Force Terminator, 200V 2335500-2
  HV-20, High Voltage Terminator, 400V 2348822-1
  HV-20, High Voltage Terminator, 200V 2348822-2
  HV MOD Die Holder w/Fine Adjust 2305470-1
  HV MOD Die Holder w/o Fine Adjust
For AT-66 Terminator only
(Can not be used in HV-20 or HF-20 Terminators)
2326378-1