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Overview

High Voltage (HV) Headers

With more than 50 years of experience in automotive connectivity systems and high-voltage electricity TE enables the connections needed to safely, efficiently and reliably make hybrid and electric mobility a reality. TE’s broad line of high voltage (HV) connectors support all needed interfaces in hybrid and electric vehicles.

Circuits Sealed Orientation Tab Width Hybrid Termination Method
2-5 Yes 90° | 180° 8, 11, … many more Yes Cable | Busbar
  1. Creating Greener Vehicles (English)

Vehicle manufacturers face pressure to make batteries faster, lighter, and cheaper, and that also operate in harsh conditions. TE works with customers to develop solutions for lithium-ion battery systems that are lightweight and compact, reliable, and cost-effective.

Features

Please review product documents or contact us for the latest agency approval information.  

Product Type Features

  • Connector System  Wire-to-Board, Wire-to-Device, Wire-to-Wire

  • Sealable  Yes

  • Connector & Contact Terminates To  Printed Circuit Board

  • Shielded  No, Yes

  • Hybrid Header  No, Yes

Configuration Features

  • Number of Positions  2, 3, 4, 7

  • Number of Rows  1, 2

  • Number of Sections  1, 2, 3

  • Number of Signal Positions  1, 2, 7

Electrical Characteristics

  • Nominal Voltage Architecture (V) 600, 750, 850

  • Voltage Rating (Max) (VAC) 850

  • Operating Voltage (VAC) 850

  • Operating Voltage (VDC) 600, 750, 850

  • Voltage Rating (Max) (VDC) 600, 750, 850

Body Features

  • Color  Black, Orange

Contact Features

  • Tab Width (mm) 1.2, 2.8, 6.3

  • Tab Width (in) .062, .11, .248

  • Tab Thickness (mm) .6, .8

  • Tab Thickness (in) .023, .031

  • Pin Diameter (mm) 8, 11

  • Pin Diameter (in) .314, .433

  • Interface Plating  Silver (Ag)

Termination Features

  • Termination Method  Pressfit/Compliant Pin, Through Hole - Solder

Mechanical Attachment

  • PCB Mount Retention  Without

  • Panel Mount Feature  Without

  • Mounting Holes  With, Without

  • PCB Mount Alignment  Without

  • Mounting Orientation  Horizontal/90°, Vertical/180°

  • Locking Interface  With, Without

Housing Features

  • Centerline (Pitch) (mm) 9.4, 10.4, 11.5, 12, 23

  • Centerline (Pitch) (in) .37, .409, .452, .472, .905

Dimensions

  • Width (mm) 15.4, 38.1, 40.6, 50, 50.4, 53.9, 64.3

  • Width (in) .606, 1.5, 1.59, 1.96, 2.12, 2.53

  • Profile Height from PCB (mm) 34.6, 39.5

  • Profile Height from PCB (in) 1.36, 1.55

  • Length (mm) 113.2, 35, 38.2, 45.4, 69, 82

  • Length (in) 1.37, 1.5, 1.78, 1.96, 2.71, 3.22, 4.45

Usage Conditions

  • Operating Temperature Range (°C) -40 – 125, -40 – 140

  • Operating Temperature Range (°F) -40 – 257, -40 – 284

  • Operating Temperature (Max) (°C) 100, 105, 110, 120, 125, 130, 140, 65, 70, 75, 80, 85, 90

  • Operating Temperature (Max) (°F) 149, 158, 167, 176, 185, 194, 212, 221, 230, 248, 257, 266, 284

Operation/Application

  • Circuit Application  Power & Signal, Power, Signal

Industry Standards

  • Degree of Protection  IP2B, IP67, IP6K7, IP6K9K

  • UL Flammability Rating  None, UL 94-HB

Packaging Features

  • Packaging Quantity  1, 1000, 108, 40, 50

  • Packaging Type  Box, Carton, Package, Tray

Related Materials

Datasheets & Catalog Pages

Terms and Conditions

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Disclaimer:
This information has been provided to your free of charge for your use but remains the sole property of TE Connectivity Corporation (''TE'') or SnapEDA,  Inc. or Ultra Librarian/EMA Design Automation, Inc. (collectively, "Company"). While Company has used reasonable efforts to ensure its accuracy, Company does not guarantee that it is error-free, not makes any other representation, warranty, or guarantee that the information is completely accurate or up-to-date. In many cases, the CAD data has been simplified to remove proprietary detail while maintaining critical interface geometric detail for use by customers. Company expressly disclaims all implied warranties regarding this information, including but not limited to any implied warranties or merchantability or fitness for a particular purpose.