Cylinder Head Wiring

Cylinder Head Wiring

Turnkey engineering solutions. TE offers a full-range of cable products and pass-through connectors for cylinder head wiring that deliver highly integrated systems in harsh environment applications.

Cylinder head wiring solutions for harsh environments. TE develops cylinder head wiring for heavy-duty diesel engines with cable channels and pass-through connectors. Cylinder head wiring assemblies are designed to withstand a highly dynamic temperature range and substantial vibration load by the engine. The cable assemblies have proven themselves in a variety of engines in truck applications under harsh environment applications.

Applications: Cylinder Head Wiring

For Engines and Motors
  • Heavy-duty diesel motors
  • Common rail engines
  • Pump nozzle engines
  • Harness system undervalve cover for injector
  • Sensor to cylinder head exit connection

Key Features

Cylinder Head Wiring Solutions
  • Oil tight pass-through connectors range based on different interfaces
  • Connectors accept multiple terminals including circular or flat, stamped and formed or screw machine terminals
  • Leakage check on the interface connector
  • Polarization, mechanical, color coded keying options
  • Ring tongue solutions for injector terminations
  • Captured screw designs for cable channel fixation
  • Cable protection solutions
  • High temperature wires
  • Push back test of terminal
  • Integrated secondary locking device delivered in pre-locked position
  • Capability for fully tested design according to OEM specifications
  • 100% tested harness with electrical end of line check
  • Cleanliness requirements according to OEM specifications
  • Cable support channel design

Specifications

Cylinder Head Wiring Solutions

Mechanical  
Amount of Positions: 2-24 pos.
Operating temperature:  -40° C to 140° C
Mating Force: max. 10 N (2 pos.) / 0.6-3 Nm (6-24 pos.)
Mating Cycles: max. 50 /  (silver plated terminals)
Vibration: ISO 16750-3, Test VI
   
Electrical  
Withstanding Voltage: max. 36 VDC (at sea level)
Insulation Resistance: > 107 Ω (at 500 VDC)

Cost competitive solutions. The combination of cable support channels, high temperature wires and oil tight connectors not only helps customers have a high performance customized solution with lower costs, but also supports the reduction of the total installed cost of a cylinder head wiring. Oil tight connectors enable installation cost reduction, reliable sealing and connection by accepting non-oil blocking, high temperature wires up to 200° C. The support channel simplifies installation, avoids additional cable ties and fixation. The self-finding guides for the injector reduce significant handling time, avoid mismatching of ring terminals and make motor installation easy and cost effective. 

Cylinder Head Wiring

Cylinder Head Wiring

Turnkey engineering solutions. TE offers a full-range of cable products and pass-through connectors for cylinder head wiring that deliver highly integrated systems in harsh environment applications.

Cylinder head wiring solutions for harsh environments. TE develops cylinder head wiring for heavy-duty diesel engines with cable channels and pass-through connectors. Cylinder head wiring assemblies are designed to withstand a highly dynamic temperature range and substantial vibration load by the engine. The cable assemblies have proven themselves in a variety of engines in truck applications under harsh environment applications.

Applications: Cylinder Head Wiring

For Engines and Motors
  • Heavy-duty diesel motors
  • Common rail engines
  • Pump nozzle engines
  • Harness system undervalve cover for injector
  • Sensor to cylinder head exit connection

Key Features

Cylinder Head Wiring Solutions
  • Oil tight pass-through connectors range based on different interfaces
  • Connectors accept multiple terminals including circular or flat, stamped and formed or screw machine terminals
  • Leakage check on the interface connector
  • Polarization, mechanical, color coded keying options
  • Ring tongue solutions for injector terminations
  • Captured screw designs for cable channel fixation
  • Cable protection solutions
  • High temperature wires
  • Push back test of terminal
  • Integrated secondary locking device delivered in pre-locked position
  • Capability for fully tested design according to OEM specifications
  • 100% tested harness with electrical end of line check
  • Cleanliness requirements according to OEM specifications
  • Cable support channel design

Specifications

Cylinder Head Wiring Solutions

Mechanical  
Amount of Positions: 2-24 pos.
Operating temperature:  -40° C to 140° C
Mating Force: max. 10 N (2 pos.) / 0.6-3 Nm (6-24 pos.)
Mating Cycles: max. 50 /  (silver plated terminals)
Vibration: ISO 16750-3, Test VI
   
Electrical  
Withstanding Voltage: max. 36 VDC (at sea level)
Insulation Resistance: > 107 Ω (at 500 VDC)

Cost competitive solutions. The combination of cable support channels, high temperature wires and oil tight connectors not only helps customers have a high performance customized solution with lower costs, but also supports the reduction of the total installed cost of a cylinder head wiring. Oil tight connectors enable installation cost reduction, reliable sealing and connection by accepting non-oil blocking, high temperature wires up to 200° C. The support channel simplifies installation, avoids additional cable ties and fixation. The self-finding guides for the injector reduce significant handling time, avoid mismatching of ring terminals and make motor installation easy and cost effective.