Raychem ElectroLoss Filterline Cables

Raychem ElectroLoss Filterline Cable

TE's Raychem ElectroLoss FilterLine products include high-performance wire and cable that suppresses conducted and radiated EMI above 100MHz.

EMI protection for military interconnects. TE's Raychem ElectroLoss FilterLine wire and cable provide a high degree of EMI protection while functioning as conventional electrical wiring. They also meet the performance requirements of SAE AS85485, a military specification developed to provide EMI protection for electrical interconnects.

Benefits

  • Lightweight
  • Small size
  • Easy to install
  • Suppresses EMI above 100MHz 

Features

  • 600 volt
  • Temperature range of -65C to 200C
  • Spec 55 insulation 

Application

Rotary and fixed wing aircraft

Weapons pylons

Sensitive electronic equipment

Protection of electronic systems in missiles

Standards and Specs

SPEC 55F

Electrical performance of AS85485

Materials

Cross-linked modified high temperature fluoropolymers for all insulation layers

Flexible modified conductive ETFE jacket

Electrical

600 V

Fail-safe high frequency EMI protection above 100 MHz

Insertion loss is directly proportional to wire length

Conductive jacket eliminates electrical pathways, sneak paths, from entering protected electronics through cable shields between adjacent cables

Physical or Other Properties

Resistant to all typical aerospace fluids:

Hydrocarbons

Alcohols

Glycols

Fuels and lubricants

Cleaning fluids

Ketones

Synthetic fuels and lubricants

 

200 °C rated

<150 ppm fluoride ion evolution

 

Ordering Information

Low Fluoride Specifications 200˚C Rated Wire

AWG Size Conductor Stranding (Number x AWG) Maximum Outside Diameter mm (in) Maximum Weight kg/km (lb/1000 ft) TE Part No.
24 19 x 36 silver coated high strength copper alloy 1.19 [.047] 4.46 [3.0] 55FAF7128-24-*
22 19 x 34 silver coated copper 1.37 [.054] 5.95 [4.0] 55FAF0512-22-*
20 19 x 32 silver coated copper 1.57 [.062] 8.63 [5.8] 55FAF0512-20-*
18 19 x 30 silver coated copper 1.85 [.073] 12.95 [8.7] 55FAF0512-18-*
16 19 x 29 silver coated copper 2.08 [.082] 16.67 [11.2] 55FAF0512-16-*
14 19 x 27 silver coated copper 2.51 [.099] 23.96 [16.1] 55FAF0512-14-*
12 37 x 28 silver coated copper 2.95 [.116] 35.71 [24.0] 55FAF0512-12-*
10 37 x 26 silver coated copper 3.58 [.141] 55.06 [37.0] 55FAF0512-10-*

Electroloss Filterline Wire and Cable Light Weight Ruggedized Constructions —200˚C (Flat Braid)

AWG Size Number of Conductors Shield Size AWG Silver Coated Copper Maximum Outside Diameter mm (in) Maximum Weight kg/km (lb/1000 ft) TE Part No.
24 1 38 2.13 [.084] 10.86 [7.3] 55FBF7129-*
22 1 38 2.31 [.091] 13.09 [8.8] 55FBF2512-22-*
20 1 38 2.51 [.099] 16.67 [11.2] 55FBF2512-20-*
18 1 38 2.79 [.110] 22.17 [14.9] 55FBF2512-18-*
16 1 38 3.02 [.119] 26.78 [18.0] 55FBF2512-16-*
14 1 38 3.45 [.136] 35.86 [24.1] 55FBF2512-14-*
12 1 38 3.89 [.153] 49.40 [33.2] 55FBF2512-12-*
10 1 38 4.55 [.179] 71.57 [48.1] 55FBF2512-10-*
24 2 38 3.33 [.131] 19.34 [13.0] 55FBF7130-*
22 2 38 3.68 [.145] 23.81 [16.0] 55FBF2522-22-*
20 2 38 4.09 [.161] 30.50 [20.5] 55FBF2522-20-*
18 2 38 4.65 [.183] 41.37 [27.8] 55FBF2522-18-*
16 2 38 5.11 [.201] 50.59 [34.0] 55FBF2522-16-*
14 2 38 6.02 [.237] 69.49 [46.7] 55FBF2522-14-*
24 3 38 3.53 [.139] 25.30 [17.0] 55FBF7131-*
22 3 38 3.91 [.154] 31.10 [20.9] 55FBF2532-22-*
20 3 38 4.34 [.171] 41.07 [27.6] 55FBF2532-20-*
18 3 38 4.95 [.195] 56.54 [38.0] 55FBF2532-18-*
16 3 38 5.44 [.214] 69.94 [47.0] 55FBF2532-16-*
14 3 38 6.43 [.253] 96.87 [65.1] 55FBF2532-14-*
24 4 38 4.19 [.165] 31.69 [21.3] 55FBF7132-*
22 4 38 4.67 [.184] 39.58 [26.6] 55FBF2542-22-*
20 4 38 5.23 [.206] 52.68 [35.4] 55FBF2542-20-*
18 4 38 5.99 [.236] 72.91 [49.0] 55FBF2542-18-*
16 4 38 6.68 [.263] 91.36 [61.4] 55FBF2542-16-*
14 4 38 7.85 [.309] 125.59 [84.4] 55FBF2542-14-*
24 5 38 4.52 [.178] 37.80 [25.4] 55FBF7133-*
22 5 38 5.05 [.199] 47.32 [31.8] 55FBF2552-22-*
20 5 38 5.66 [.223] 63.39 [42.6] 55FBF2552-20-*
18 5 38 6.55 [.223] 89.43 [60.1] 55FBF2552-18-*
16 5 38 7.24 [.285] 111.00 [74.6] 55FBF2552-16-*
14 5 38 8.53 [.336] 153.26 [103.0] 55FBF2552-14-*
Raychem ElectroLoss Filterline Cables

Raychem ElectroLoss Filterline Cable

TE's Raychem ElectroLoss FilterLine products include high-performance wire and cable that suppresses conducted and radiated EMI above 100MHz.

EMI protection for military interconnects. TE's Raychem ElectroLoss FilterLine wire and cable provide a high degree of EMI protection while functioning as conventional electrical wiring. They also meet the performance requirements of SAE AS85485, a military specification developed to provide EMI protection for electrical interconnects.

Benefits

  • Lightweight
  • Small size
  • Easy to install
  • Suppresses EMI above 100MHz 

Features

  • 600 volt
  • Temperature range of -65C to 200C
  • Spec 55 insulation 

Application

Rotary and fixed wing aircraft

Weapons pylons

Sensitive electronic equipment

Protection of electronic systems in missiles

Standards and Specs

SPEC 55F

Electrical performance of AS85485

Materials

Cross-linked modified high temperature fluoropolymers for all insulation layers

Flexible modified conductive ETFE jacket

Electrical

600 V

Fail-safe high frequency EMI protection above 100 MHz

Insertion loss is directly proportional to wire length

Conductive jacket eliminates electrical pathways, sneak paths, from entering protected electronics through cable shields between adjacent cables

Physical or Other Properties

Resistant to all typical aerospace fluids:

Hydrocarbons

Alcohols

Glycols

Fuels and lubricants

Cleaning fluids

Ketones

Synthetic fuels and lubricants

 

200 °C rated

<150 ppm fluoride ion evolution

 

Ordering Information

Low Fluoride Specifications 200˚C Rated Wire

AWG Size Conductor Stranding (Number x AWG) Maximum Outside Diameter mm (in) Maximum Weight kg/km (lb/1000 ft) TE Part No.
24 19 x 36 silver coated high strength copper alloy 1.19 [.047] 4.46 [3.0] 55FAF7128-24-*
22 19 x 34 silver coated copper 1.37 [.054] 5.95 [4.0] 55FAF0512-22-*
20 19 x 32 silver coated copper 1.57 [.062] 8.63 [5.8] 55FAF0512-20-*
18 19 x 30 silver coated copper 1.85 [.073] 12.95 [8.7] 55FAF0512-18-*
16 19 x 29 silver coated copper 2.08 [.082] 16.67 [11.2] 55FAF0512-16-*
14 19 x 27 silver coated copper 2.51 [.099] 23.96 [16.1] 55FAF0512-14-*
12 37 x 28 silver coated copper 2.95 [.116] 35.71 [24.0] 55FAF0512-12-*
10 37 x 26 silver coated copper 3.58 [.141] 55.06 [37.0] 55FAF0512-10-*

Electroloss Filterline Wire and Cable Light Weight Ruggedized Constructions —200˚C (Flat Braid)

AWG Size Number of Conductors Shield Size AWG Silver Coated Copper Maximum Outside Diameter mm (in) Maximum Weight kg/km (lb/1000 ft) TE Part No.
24 1 38 2.13 [.084] 10.86 [7.3] 55FBF7129-*
22 1 38 2.31 [.091] 13.09 [8.8] 55FBF2512-22-*
20 1 38 2.51 [.099] 16.67 [11.2] 55FBF2512-20-*
18 1 38 2.79 [.110] 22.17 [14.9] 55FBF2512-18-*
16 1 38 3.02 [.119] 26.78 [18.0] 55FBF2512-16-*
14 1 38 3.45 [.136] 35.86 [24.1] 55FBF2512-14-*
12 1 38 3.89 [.153] 49.40 [33.2] 55FBF2512-12-*
10 1 38 4.55 [.179] 71.57 [48.1] 55FBF2512-10-*
24 2 38 3.33 [.131] 19.34 [13.0] 55FBF7130-*
22 2 38 3.68 [.145] 23.81 [16.0] 55FBF2522-22-*
20 2 38 4.09 [.161] 30.50 [20.5] 55FBF2522-20-*
18 2 38 4.65 [.183] 41.37 [27.8] 55FBF2522-18-*
16 2 38 5.11 [.201] 50.59 [34.0] 55FBF2522-16-*
14 2 38 6.02 [.237] 69.49 [46.7] 55FBF2522-14-*
24 3 38 3.53 [.139] 25.30 [17.0] 55FBF7131-*
22 3 38 3.91 [.154] 31.10 [20.9] 55FBF2532-22-*
20 3 38 4.34 [.171] 41.07 [27.6] 55FBF2532-20-*
18 3 38 4.95 [.195] 56.54 [38.0] 55FBF2532-18-*
16 3 38 5.44 [.214] 69.94 [47.0] 55FBF2532-16-*
14 3 38 6.43 [.253] 96.87 [65.1] 55FBF2532-14-*
24 4 38 4.19 [.165] 31.69 [21.3] 55FBF7132-*
22 4 38 4.67 [.184] 39.58 [26.6] 55FBF2542-22-*
20 4 38 5.23 [.206] 52.68 [35.4] 55FBF2542-20-*
18 4 38 5.99 [.236] 72.91 [49.0] 55FBF2542-18-*
16 4 38 6.68 [.263] 91.36 [61.4] 55FBF2542-16-*
14 4 38 7.85 [.309] 125.59 [84.4] 55FBF2542-14-*
24 5 38 4.52 [.178] 37.80 [25.4] 55FBF7133-*
22 5 38 5.05 [.199] 47.32 [31.8] 55FBF2552-22-*
20 5 38 5.66 [.223] 63.39 [42.6] 55FBF2552-20-*
18 5 38 6.55 [.223] 89.43 [60.1] 55FBF2552-18-*
16 5 38 7.24 [.285] 111.00 [74.6] 55FBF2552-16-*
14 5 38 8.53 [.336] 153.26 [103.0] 55FBF2552-14-*