TE New Product Announcement: Copalum-Lite

copalum lite

Lightweight Terminations for Aerospace Applications

COPALUM Lite sealed terminals and splices from TE Connectivity (TE) feature the time-tested dry crimp technology that has provided 30 years of reliable connectivity to the commercial aerospace industry. The new optimized design provides a weight reduction of up to 60% over copper and drop-forged lugs.

July 07, 2015

HARRISBURG, PA. – July 07, 2015 – TE Connectivity (TE), a world leader in connectivity, announces its new COPALUM Lite sealed terminals and splices that provide up to 60 percent in weight savings versus copper terminal alternatives, and up to 53 percent weight savings versus drop-forged aluminum terminals. The new terminals feature the time-tested dry crimp technology that has provided three decades of reliable connectivity to the commercial aerospace industry.

“Saving weight is always critical when designing interconnect solutions for aerospace applications,” said Steve McIntire, product manager, Global Aerospace, Defense & Marine, TE. “We’ve taken the time-tested COPALUM design and developed a family of terminals and splices that offer even greater weight savings than previous designs.” The new terminals’ weight savings originate from aluminum base metal, an optimized wall thickness and a shorter wire barrel.

The grease-free COPALUM dry crimp technology provides an efficient, reliable and clean crimp process using a single-step crimp for conductor termination and wire sealing. The terminal’s screened crimp barrel cuts through aluminum oxides to form a long-lasting, oxide-free termination. The single-crimp process reduces applied cost by eliminating the need for a second crimp for wire sealing. Additional efficiency gains can be expected by an enhanced wire barrel design, making wire insertion easy with ample room for conductors.
TE’s COPALUM Lite terminals also offer flexible design options. Single- or dual-hole terminals can be customized with straight or angled tongues, enabling a good fit in almost any customer application.

The new, sealed terminals provide watertight wire sealing that withstands 500 hours of salt spray exposure. Combined with an operating temperature rating of 175 degrees Celsius, the terminals are ideal for aerospace applications including commercial aircraft, unmanned aerial vehicles, primary power feeders and grounding systems.

About TE

TE Connectivity (NYSE: TEL) is a $12 billion global technology leader. Our connectivity and sensor solutions are essential in today’s increasingly connected world. We collaborate with engineers to transform their concepts into creations – redefining what’s possible using intelligent, efficient and high-performing TE products and solutions proven in harsh environments. Our 72,000 people, including over 7,000 engineers, partner with customers in close to 150 countries across a wide range of industries. We believe EVERY CONNECTION COUNTS.

Find out more